Product Description
1 Overview
Introducing the ZL series multi-turn valve electric actuator, an evolution of our robust, mature product line enhanced with optimized protective features and vital components. This intelligent actuator is designed for the seamless opening, closing, and regulating control of valves. Experience a product offering unparalleled functionality, reliable performance, and an advanced control system-all compactly designed for convenience and ease of maintenance.
ZL series actuators are expertly crafted for valves that require linear motion for their opening and closing mechanisms. Ideal for gate, stop, diaphragm, plunger, intercept valves, and sluice gates, these actuators are adept for both rising and concealed stem valves. When paired with turbine boxes, they become versatile tools for operating ball valves, butterfly valves, and dampers. Offering local, remote, and automatic control capabilities, these actuators find applications across diverse industries including electricity, metallurgy, petroleum, chemical, pharmaceuticals, water services, and agricultural irrigation.
2. Classification
Our product line includes basic types, intelligent variations, explosion-proof basic models, and explosion-proof intelligent types to meet all your operational needs.
3. Working environment and main technical conditions
(1) Power supply: Capable of operating on three-phase AC380V, 50Hz;
Optional power configurations include three-phase AC400V, 415V, 660V (available in 50Hz or 60Hz)
For flexibility, single-phase AC220V, 110V (50HZ, 60HZ) options are also available.
DC24V,48V,84V options allow for seamless integration into existing systems.
(2) Ambient temperature: Standard operation from -20ºC to +60ºC, with optional capacity for extreme temperatures: -40ºC to +70ºC.
(3) Relative humidity: Maintains performance in humidity up to 95% (at 25°C), ensuring reliability in diverse environments.
(4) Working environment: Designed for diverse settings, the ordinary type suits non-flammable, non-explosive, and non-corrosive environments; while the flameproof type (ExdIIBT4) is perfect for environments with explosive gas mixtures of IIA, class IIB, group T1-T4.
Explosive gas mixtures of class IIB, groups T1-T4 are safely handled.
(5) Protection level: Offers superior protection with IP65, IP67, and for special orders, IP68.
(6) Motor specifications: Short-time duty type motor designed for 10 minutes rated operation (extendable to 15-30 minutes on special orders), featuring Class F insulation for enhanced durability.
(7) Anti-corrosion coating: A high temperature electrostatic spray with anti-corrosion epoxy plastic powder ensures longevity and durability against tough conditions.
(8) Main functional features of intelligent electric actuators
Featuring a mechatronic design, these actuators are compact and lightweight, ideal for modern industrial applications.
Powered by a digital integrated chip, they boast powerful functionalities with high precision.
With a non-intrusive design, parameter setting and debugging are easily conducted via knobs or infrared remote control without opening the box cover, offering simplicity, speed, and enhanced sealing.
Equipped with an absolute encoder for stroke displacement, the intelligent actuator ensures the valve position is never lost, providing robust anti-interference, heightened precision, and an extended service life.
The LCD subtitles offer bilingual support, available in Chinese and English, for global usability.
Safety and reliability are paramount with features such as travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, and automatic phase sequence identification and correction.
The intelligent types are available in intelligent switch type, intelligent adjustment type, and the advanced intelligent type, each tailored to specific operational needs.
(9) Intelligent switch type input signal: Designed to receive 24VDC pulse or level signals for versatile control.
Output signal: Offers a reliable relay output with a contact rated capacity of 5A, 250VAC, and 5A, 30VDC, ensuring effective operation across various systems.
Output Position Analog Signal: Our Electric Valve Actuator is engineered with a sophisticated output position analog signal of 4-20mA, ensuring precise and reliable performance.
Intelligent Regulation Analog Input Signal: Experience seamless integration with our intelligent regulation analog input signal of 4-20mA, designed for optimal control and efficiency.
Analog Output Signal: Our state-of-the-art technology offers an analog output signal of 4-20mA, providing exceptional accuracy and consistency.
Switch Input Signal: Utilize versatile switch input signal options, with a robust 24VDC pulse or level signal for enhanced adaptability.
Switching Output Signal: Enjoy dependable switching output signal with our relay output. It boasts a contact rated capacity of 5A, 250VAC, and 5A, 30VDC for superior performance.
Basic Error: Achieve unparalleled precision with a basic error rate: ≤1, demonstrating our commitment to top-tier accuracy in every application.
The advanced intelligent type supports cutting-edge features such as ESD emergency override protection, seamless bus communication, intuitive Bluetooth connectivity, wireless control, and a multitude of other innovative functions.
Product Parameters
| Model |
Nominal torque Nm |
Output speed r/min |
Output shaft revolutions (turns) |
Motor power (KW) |
Manual
Speed Ratio |
Maximum stem diameter (mm) |
Reference weight (kg) |
| ZL5 |
50 |
18 |
180 |
0.12 |
1:1 |
30 |
20 |
| ZL10 |
100 |
18 |
180 |
0.18 |
1:1 |
30 |
20 |
| 24 |
180 |
0.25 |
1:1 |
30 |
20 |
| 36 |
180 |
0.37 |
1:1 |
30 |
20 |
| 48 |
180 |
0.55 |
1:1 |
30 |
20 |
| ZL15 |
150 |
18 |
180 |
0.25 |
1:1 |
30 |
20 |
| 24 |
180 |
0.37 |
1:1 |
30 |
20 |
| 36 |
180 |
0.55 |
1:1 |
30 |
20 |
| 48 |
180 |
0.75 |
1:1 |
30 |
20 |
| ZL20 |
200 |
18 |
180 |
0.37 |
1:1 |
40 |
29 |
| 24 |
180 |
0.55 |
1:1 |
40 |
30 |
| 36 |
180 |
0.75 |
1:1 |
40 |
34 |
| 48 |
180 |
1.1 |
1:1 |
40 |
35 |
| ZL30 |
300 |
18 |
180 |
0.55 |
1:1 |
40 |
30 |
| 24 |
180 |
0.75 |
1:1 |
40 |
34 |
| 36 |
180 |
1.1 |
1:1 |
40 |
35 |
| 48 |
180 |
1.5 |
1:1 |
40 |
35 |
| ZL45 |
450 |
18 |
1300 |
0.75 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 36 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 48 |
1300 |
2.2 |
1:1 |
50 |
45 |
| ZL60 |
600 |
18 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 36 |
1300 |
2.2 |
1:1 |
50 |
45 |
| 48 |
1300 |
3 |
1:1 |
50 |
45 |
| ZL90 |
900 |
18 |
5500 |
1.5 |
1:4 |
60 |
62 |
| 24 |
5500 |
2.2 |
1:4 |
60 |
62 |
| 36 |
5500 |
3 |
1:4 |
60 |
62 |
| 48 |
5500 |
4 |
1:4 |
60 |
62 |
| ZL120 |
1200 |
18 |
5500 |
2.2 |
1:4 |
60 |
63 |
| 24 |
5500 |
3 |
1:4 |
60 |
63 |
| 36 |
5500 |
4 |
1:4 |
60 |
63 |
| 48 |
5500 |
5 |
1:4 |
60 |
63 |
Note: The above parameters are designed for standard supply, ensuring optimal performance and efficiency. Should your needs extend beyond our standard offerings, requirements , please kindly communicate with our dedicated sales team when placing your order to ensure seamless customization. .
ZL electric actuator dimensions - Uncompromising precision for flawless integration.
| Model |
L |
L1 |
H |
H1 |
F |
F (Smart model) |
D |
| ZL 05-15 |
430 |
252 |
230 |
97 |
159 |
227 |
298 |
| ZL 20-30 |
443 |
252 |
250 |
97 |
159 |
227 |
298 |
| ZL 45-60 |
520 |
330 |
300 |
150 |
250 |
318 |
395 |
| ZL 90-120 |
670 |
460 |
430 |
270 |
450 |
518 |
550 |
Flange structure and connection dimensions - Engineered for perfect alignment and secure fitting.
ZL actuator interface dimensions (torque type) - Tailored for robust performance and reliability.
| Actuator Model |
Flange Model |
Actuator output interface size details ( Torque type JB 292 0) |
| D |
D1 |
D2 |
d1 |
d2 |
nd |
b |
Screw hole direction |
h |
h1 |
h2 |
Z L 05
Z L 10
Z L 15 |
2 |
115 |
95 |
75 |
26 |
39 |
4-M8 |
20 |
45° |
6 |
2 |
5 |
| 2 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| ZL20 ZL30 |
3 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| 3 |
185 |
160 |
125 |
42 |
58 |
4-M12 |
20 |
45° |
10 |
2 |
5 |
Z L 45
Z L 60 |
4 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
Z L 90
Z L 120 |
5 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
| 5 |
275 |
235 |
180 |
62 |
80 |
4-M20 |
40 |
45° |
14 |
2 |
5 |
ZL actuator interface dimensions (thrust type) - Designed for enhanced thrust capabilities and efficiency.
| Actuator Model |
Flange Model |
Actuator output interface size details (Thrust type GB12222) |
| D |
D1 |
D2 |
d1 Trapezoidal thread(max) |
nd |
b |
Screw hole direction |
h |
L |
| ZL05 / ZL10 /ZL15 |
F10 |
125 |
102 |
70 |
Tr28 |
4-M10 |
16 |
45° |
3 |
40 |
| ZL20 / ZL30 |
F14 |
175 |
140 |
100 |
Tr36 |
4-M16 |
25 |
45° |
4 |
55 |
| ZL45 / ZL60 |
F16 |
210 |
165 |
130 |
Tr44 |
4-M20 |
35 |
45° |
5 |
70 |
| ZL90 / ZL120 |
F25 |
300 |
254 |
200 |
Tr60 |
8-M16 |
30 |
22.5° |
4 |
90 |
Company Profile
Manufacturing Process
Applications Display
Certifications
Our Exhibitions
FAQ
Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.
Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.
Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?
*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.
Q4: Does the factory have a CO Form E record?
*Yes
Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.
Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).
Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.
Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.
Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.
Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.
Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.
Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.
Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.
Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.
Q15: How much does the factory produce per month?
*1,200-1500 sets per month.
Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.
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