Electric Valve Actuator with Enhanced Battery Backup for Safety

Product Details
Customization: Available
Certification: CCC, RoHS, ISO, CE
Power Supply: 110V/220V/440V/660V/380V
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  • Electric Valve Actuator with Enhanced Battery Backup for Safety
  • Electric Valve Actuator with Enhanced Battery Backup for Safety
  • Electric Valve Actuator with Enhanced Battery Backup for Safety
  • Electric Valve Actuator with Enhanced Battery Backup for Safety
  • Electric Valve Actuator with Enhanced Battery Backup for Safety
  • Electric Valve Actuator with Enhanced Battery Backup for Safety
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Manufacturing Process
  • Applications Display
  • Certifications
  • Our Exhibitions
  • FAQ
Overview

Basic Info.

Model NO.
ZL
Temperature
Ordinary Temperature
Connection
Flange
Material
Aluminum Alloy
Explosion Proof
Yes
Battery Backup
Yes
Application
Valve/Damper/HVAC
Thermal Protection
Yes
Warranty Time
1 Year
Transport Package
Unit Wooden Box
Specification
1pcs/box
Trademark
AUKOMA
Origin
China
HS Code
8501109990
Production Capacity
10000/Month

Packaging & Delivery

Package Size
80.00cm * 60.00cm * 40.00cm
Package Gross Weight
40.000kg

Product Description

Product Description

Electric Valve Actuator with Enhanced Battery Backup for Safety
1. Overview
The ZL series multi-turn valve electric actuator by Changzhou Xinneng Automatic Control Equipment Co., Ltd is a marvel of engineering refinement. Building upon its well-established predecessors, this actuator offers enhanced structural integrity, improved protective features, and optimized key components. It serves as a sophisticated driving mechanism that facilitates intelligent valve operations, including precise opening, closing, and regulation. This series boasts comprehensive functionality, dependable performance, an advanced control system, and a compact and lightweight design, ensuring ease of use and maintenance.
The ZL series actuators are expertly crafted for valves with linear motion, covering an array of valves such as gate valves, stop valves, diaphragm valves, and more. Whether you have rising stem or concealed stem valves, these actuators deliver unmatched performance. When paired with turbine boxes, they seamlessly integrate with ball valves, butterfly valves, and dampers. Designed for versatile control options, including local, remote, and automatic, they are indispensable across industries like electricity, metallurgy, pharmaceuticals, and beyond.


2. Classification
The series is diversified into core types: Basic, Intelligent, Explosion-proof Basic, and Explosion-proof Intelligent, each tailored for specific operational needs.

3. Working Environment and Main Technical Conditions
(1) Power Supply: Standard three-phase AC380V, 50Hz;
For versatility, optional power supplies include three-phase AC400V, 415V, 660V (50Hz, 60Hz).
Options extend to single-phase AC220V, 110V (50Hz, 60Hz) for varied applications.
DC options include DC24V, 48V, 84V to suit specific requirements.
(2) Ambient Temperature: Operates between -20ºC and +60ºC, with extended options from -40ºC to +70ºC for challenging environments.
(3) Relative Humidity: Tolerates up to 95% humidity at 25°C, ensuring reliability in humid conditions.
(4) Working Environment: Designed for non-hazardous areas, the ordinary type excels where flammable or corrosive media are absent. The flameproof type (ExdIIBT4) is tailored for environments with explosive gas mixtures of class IIB, groups T1-T4.
Perfect for explosive gas mixtures of classes IIB, T1-T4.
(5) Protection Level: Engineered to IP65, IP67 standards, with IP68 available for specialized orders, ensuring robustness against harsh conditions.
(6) The motor is optimized for short-time duty, rated for 10 minutes, extendable to 15-30 minutes on special order, and features Class F insulation for enhanced durability.
(7) Anti-corrosion Coating: Utilizes high-temperature electrostatic spray techniques, applying a corrosion-resistant epoxy plastic powder finish.
(8) Main Functional Features of Intelligent Electric Actuators
The compact, mechatronic design ensures a streamlined form factor.
Incorporates a state-of-the-art digital integrated chip, delivering unmatched functionality and precision.
With its groundbreaking non-intrusive design, parameter settings and debugging are effortlessly conducted via knobs or infrared remote, negating the need to open the box, enhancing ease and sealing efficiency.
Precision is paramount with an absolute encoder for stroke displacement, ensuring unwavering valve position accuracy and robust anti-interference capabilities for prolonged lifespan.
User-friendly LCD display supports both Chinese and English subtitles, catering to diverse user needs.
Packed with features like travel limit protection, torque protection, stall alarms, and more, it ensures comprehensive safety and reliability.
The intelligent variations include switch, adjustment, and advanced intelligent types, each designed for specific functional requirements.
(9) Intelligent switch type input signal: Accommodates 24VDC pulse or level signals for precise control.
Output signal: Utilizes relay output with a contact rated capacity of 5A at 250VAC or 5A at 30VDC, ensuring reliable performance.
Output position analog signal: 4-20mA. This ensures precision in tracking and adjusting valve positions for superior process control.
Intelligent regulation analog input signal: 4-20mA. Designed for seamless integration, allowing intelligent regulation to optimize performance with unparalleled accuracy.
Analog output signal: 4-20mA. Provides reliable and consistent feedback, enhancing the system's ability to maintain ideal operational parameters.
Switch input signal: 24VDC pulse or level signal. Engineered for flexibility, the switch input supports diverse signal types, ensuring compatibility with various control systems.
Switching output signal: relay output, contact rated capacity: 5A, 250VAC, 5A, 30VDC. Built for robustness, this switching output offers high endurance and reliability in demanding environments.
Basic error: Meticulously maintained at minimal levels ≤1. This ensures your operations remain consistently accurate and efficient.
The advanced intelligent type can support ESD emergency override protection, bus communication, Bluetooth, wireless control, and other functions. This multifaceted functionality elevates the safety, connectivity, and control capabilities of the system, providing an edge in modern automation solutions.

 
Product Parameters
Model Nominal torque Nm Output speed r/min Output shaft revolutions (turns) Motor power (KW) Manual
Speed Ratio
Maximum stem diameter (mm) Reference weight (kg)
ZL5 50 18 180 0.12 1:1 30 20
ZL10 100 18 180 0.18 1:1 30 20
24 180 0.25 1:1 30 20
36 180 0.37 1:1 30 20
48 180 0.55 1:1 30 20
ZL15 150 18 180 0.25 1:1 30 20
24 180 0.37 1:1 30 20
36 180 0.55 1:1 30 20
48 180 0.75 1:1 30 20
ZL20 200 18 180 0.37 1:1 40 29
24 180 0.55 1:1 40 30
36 180 0.75 1:1 40 34
48 180 1.1 1:1 40 35
ZL30 300 18 180 0.55 1:1 40 30
24 180 0.75 1:1 40 34
36 180 1.1 1:1 40 35
48 180 1.5 1:1 40 35
ZL45 450 18 1300 0.75 1:1 50 45
24 1300 1.1 1:1 50 45
36 1300 1.5 1:1 50 45
48 1300 2.2 1:1 50 45
ZL60 600 18 1300 1.1 1:1 50 45
24 1300 1.5 1:1 50 45
36 1300 2.2 1:1 50 45
48 1300 3 1:1 50 45
ZL90 900 18 5500 1.5 1:4 60 62
24 5500 2.2 1:4 60 62
36 5500 3 1:4 60 62
48 5500 4 1:4 60 62
ZL120 1200 18 5500 2.2 1:4 60 63
24 5500 3 1:4 60 63
36 5500 4 1:4 60 63
48 5500 5 1:4 60 63
Please Note: The above parameters are specified for standard supply conditions. Should you have any unique requirements or specific needs, kindly inform our sales team at the time of your order placement to ensure complete satisfaction.

Dimensions of the ZL Electric Actuator


Electric Valve Actuator with Enhanced Battery Backup for Safety
Model L L1 H H1 F F (Smart model) D
ZL 05-15 430 252 230 97 159 227 298
ZL 20-30 443 252 250 97 159 227 298
ZL 45-60 520 330 300 150 250 318 395
ZL 90-120 670 460 430 270 450 518 550
Structural and Connection Dimensions for the Flange
Electric Valve Actuator with Enhanced Battery Backup for Safety
Interface Dimensions for ZL Actuator (Torque Type)
 
Actuator Model   Flange Model Actuator output interface size details   Torque type JB 292 0)
D D1 D2 d1 d2 nd b Screw hole direction h h1 h2
05
10
15
 2  115 95 75 26 39 4-M8 20 45° 6 2 5
2 145 120 90 30 45 4-M10 20 45° 8 2 5
ZL20 ZL30   145 120 90 30 45 4-M10 20 45° 8 2 5
3 185 160 125 42 58 4-M12 20 45° 10 2 5
45
60
4 225 195 150 52 68 4-M16 27 45° 12 2 5
90
120
 5  225 195 150 52 68 4-M16 27 45° 12 2 5
5 275 235 180 62 80 4-M20 40 45° 14 2 5
Electric Valve Actuator with Enhanced Battery Backup for Safety
Interface Dimensions for ZL Actuator (Thrust Type)
Actuator Model Flange Model Actuator output interface size details  (Thrust type GB12222)
D D1 D2 d1  Trapezoidal thread(max) nd b Screw hole direction h L
ZL05 / ZL10 /ZL15 F10 125 102 70 Tr28 4-M10 16 45° 3 40
ZL20 / ZL30 F14 175 140 100 Tr36 4-M16 25 45° 4 55
ZL45 / ZL60 F16 210 165 130 Tr44 4-M20 35 45° 5 70
ZL90 / ZL120 F25 300 254 200 Tr60 8-M16 30 22.5° 4 90
Company Profile

Electric Valve Actuator with Enhanced Battery Backup for Safety
Manufacturing Process

Electric Valve Actuator with Enhanced Battery Backup for Safety

Applications Display

Electric Valve Actuator with Enhanced Battery Backup for Safety
Certifications

Electric Valve Actuator with Enhanced Battery Backup for Safety
Our Exhibitions

Electric Valve Actuator with Enhanced Battery Backup for Safety
FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.


Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.


Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.

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