Product Description
1. AKQ Partial Turn Electric Actuators Overview
The AUKOMA intelligent electric actuators are a paragon of cutting-edge innovation, designed with globally renowned concepts that blend non-invasive streamlined designs with advanced technology. Embrace the future with fully digital integrated chips, precision torque sensor detection technology, and the precision of magnetoelectric encoder stroke technology. Featuring a dual-language Chinese and English LCD display, complemented by infrared remote control and Bluetooth communication, as well as bus communication network technology, this actuator surpasses imported brands in control optimization, harmonizing perfectly with the distinct automation control demands of the domestic market. This is the quintessential choice for valve control in diverse sectors such as power, petrochemical, environmental protection, metallurgy, and water treatment.
2. AKQ Partial Turn Electric Actuators Specifications & Functions
2.1 Magnetoelectric absolute encoder technology and power-off valve position display technology
The AUKOMA series is at the forefront with its absolute encoder, boasting independent intellectual property rights capable of detecting 4000 turns with a single-turn resolution of 4096 positions, culminating in a vast 24 bits of absolute position travel detection. Engineered with a uniquely devised low-power battery-powered circuit, it ensures that even when main power is absent, the battery sustains valve position display. The absolute encoder, through cutting-edge magnetoelectric technology, offers a simple yet robust structure marked by stability, durability, and unparalleled accuracy. The battery's role is solely for display post-power failure, ensuring continuity in tracking valve position changes operated by handwheel, hence assuring remarkable system stability.
2.2 Torque pressure sensing detection technology
Incorporating state-of-the-art torque pressure sensing detection technology, prevalent in intelligent electric actuators, the AUKOMA actuators achieve dynamic, real-time, high-precision torque detection. This globally acclaimed technology, proven through industrial practice, ensures accurate and consistent torque measurements regardless of frequency, voltage, or temperature fluctuations.
2.3 One-screen dual-display LCD technology
Experience the next level in display technology with our customized LCD screen, featuring one-screen dual-display capability. The upper half employs a low-power segment code LCD for real-time valve position and alarm symbols, while the lower half utilizes a graphic dot matrix LCD for operational data and parameter settings. Accessible in both Chinese and English, our technology ensures seamless global usability. This dual-display innovation addresses stability and reliability concerns, significantly enhancing overall machine dependability and availability.
2.4 Communication control and monitoring technology
The Bluetooth communication remote control mode empowers you to effortlessly manage the actuator from your computer or mobile device, enabling both local and remote analysis with our sophisticated intelligent remote control software.
2.5 Double seal and non-intrusive technology
With an IP68 protection level, our actuators guarantee unmatched resistance to water and dust. The "Double seal" system ensures comprehensive safeguarding of internal components, while the double-protected operating knob, complete with an optional protective cover, offers additional security in outdoor applications.
All configuration and parameter adjustments can be executed without exposing internal components, thanks to the magnetic control knob, alongside infrared remote control or handheld PDA options.
2.6 Comprehensive protection and self-diagnosis function
a. Automatic phase sequence correction: This feature intelligently adjusts the phase sequence, ensuring the three-phase motor maintains the correct power phase sequence continuously, thus preventing potential valve damage due to incorrect power wiring.
b. Phase Loss Protection: Safeguard your three-phase motor from overheating and potential burnout with our ingenious phase loss protection feature. Our controller vigilantly monitors all three phases of the power supply. In the unfortunate event of a power phase loss, if the motor is in operation, it halts immediately; if at rest, it is securely prevented from starting. As an added layer of assurance, a phase loss alarm is prominently displayed on the on-site LCD screen. Plus, remote indication information is effortlessly accessible via configured indication contacts, ensuring you never miss a beat.
c. Torque Protection: Tailor your protection settings to suit on-site conditions by adjustable over-torque protection in both opening and closing directions, ranging from 40% to 100% of the rated torque. When your electric actuator reaches or surpasses these preset values, the motor ceases operation instantaneously, and an alert sounds, providing peace of mind and assured safety against excessive force.
d. Motor Stall Protection: Through real-time current surveillance, our system promptly halts the motor at the first sign of a stall. This protective measure not only shields the motor itself but also the actuator, ensuring prolonged operability and reliability.
e. Valve Stuck Protection: In circumstances where the actuator is at the closed limit yet attempts to open, our torque protection seamlessly disengages temporarily, allowing the valve to be freed with the motor's peak torque. Should the valve remain immobile, the power supply is immediately suspended, preventing further complications.
f. Motor Overheat Protection: Equipped with dual temperature regulators within the motor coil, the system adeptly detects overheating. It swiftly disconnects the actuator's control circuit to prevent damage, ensuring the longevity and reliability of your equipment.
g. Instantaneous Reversal Protection: Our advanced automatic delay circuit protects against impact loads when an instantaneous reversal command is issued. This feature minimizes unnecessary wear on valve stems and gearboxes, while simultaneously regulating the surge current through the contactor for optimal efficiency.
h. Automatic Self-Detection and Diagnosis Function (ASTD): With the flick of a switch, the actuator engages its ASTD feature, swiftly scanning the operating circuit for seamless operation. Any rare equipment anomalies are diagnosed and prominently displayed in icon form on the screen, ensuring that electric operations of the valve actuator are immediately restricted, facilitating effortless on-site maintenance.
i. Data Record Protection: Rest assured that your critical data remains intact. Even during power outages, the valve actuator saves various parameters in its EEPROM, ensuring no data loss for an impressive 20 years.
j. Surge Protection (Lightning Arrester): Opt for an AC power surge protector or signal surge protector as required, guaranteeing robust lightning protection for your valve actuator. This feature fortifies your equipment against unpredictable electrical surges.
k. Anti-Condensation Heating Protection: Adaptable to the conditions within the electrical cavity, you can choose to activate or deactivate the heating resistor to effectively counteract condensation, safeguarding your valve actuator's integrity.
2.7 Local Control
Embrace the ease of AUKEMA actuators featuring two non-intrusive magnetic control knobs. The 'mode' knob offers three distinctive positions: 'local', 'remote', and 'stop'. Meanwhile, the 'operation' knob provides precise control with 'open' and 'close' options. When set to 'local', simply turn the operation knob to your desired position to command the actuator's movement. Choose between two local control modes: 'jog' for precise adjustments or 'hold' for sustained operation.
2.8 Remote Control
Seamlessly integrate the field actuator with your DCS or PLC through a durable hard-wired cable, enabling control via switch quantity (manual) or current quantity (automatic) operations.
Our advanced switch quantity control system encompasses three input terminals: valve opening, valve closing, and stop/hold. Customize your operation further by selecting inching or holding modes. Additionally, auxiliary switch quantity control ensures emergency protection (ESD) and incorporates valve opening and closing interlocks. For enhanced reliability, remote input is photoelectrically isolated, boasting the capability to withstand surges up to 2.5KV.
The remote analog quantity control proudly features a sophisticated linear optocoupler isolation method, ensuring precise valve positioning as per the input analog quantity signal ratio. This high-tech solution guarantees seamless and accurate control, enhancing operational efficiency.
The remote analog valve position feedback mechanism empowers the system by sending the valve position directly to the DCS or PLC via a robust 4-20mA signal. Additionally, users can opt for remote analog feedback for torque, providing comprehensive monitoring capabilities.
2.9 ESD Control
In critical situations, the ESD signal possesses the authority to override any local or remote signals (based on parameter configurations) to decisively command the actuator to either close or open the valve. The ESD action can be selectively configured to 'close the valve', 'open the valve', or 'hold position', offering unparalleled safety assurance.
2.10 Interlock Control
For demanding and complex applications, the actuator is expertly configured for conditional control, meeting the highest standards of operational flexibility and reliability.
In this advanced mode, the actuator's operation hinges on the presence of two independent signals. For instance, upon receiving a simultaneous remote close input signal and a close interlock input signal, the actuator will execute a valve closure. If only one signal is active or a signal is lost, the actuator will hold or halt, effectively preventing any operational failures. For ESD-required applications, a dedicated ESD input is made available, taking precedence over any local or remote control signals to ensure safe operation.
2.11 Diverse Fieldbus Connections
AUKOMA seamlessly integrates with fieldbus digital control systems, offering a wide array of open fieldbus protocols such as Profibus, Modbus, Hart, Foundation Fieldbus, and DeviceNet within its extensive AUKEMA controls range. For the first time, AUKEMA enables access to industrial Ethernet, effortlessly connecting to industrial Ethernet via the MODBUS TCP protocol. This integration removes the need for PLCs, allowing direct communication with SCADA systems, thus optimizing connectivity and reducing complexities.
By embedding the specific digital communication circuit board module, either manufactured or supervised by AUKEMA, directly into the actuator's electrical cavity-typically during production-operations become remarkably simple and cost-effective. Additionally, a specialized network test tool is provided to facilitate testing and configuration for the selected protocol.
a. Profibus
In the realm of industrial automation and control, Profibus stands as the preeminent network protocol for swift global data communication, setting unmatched standards in performance.
Profibus DP interface: Features compatibility with RS485 Profibus DP VO and V1, and offers the flexibility of selecting the DP V2 bus protocol as needed. Options include a single or dual redundant bus, fully adhering to the EC61158-3 standard with support for speeds up to 1.5Mbit/s.
b. Modbus
Renowned as the most prevalent serial communication protocol in contemporary automation systems, Modbus ensures reliable and efficient data exchange across various applications.
AUKOMA's Modbus interface card is specifically designed to facilitate actuator connections to a two-wire RS485 network. This setup allows the Modbus RTU protocol to seamlessly communicate with the PLC or DCS, forming a robust network capable of controlling and monitoring connected actuators efficiently.
Modbus interface: Supports RS485 two-wire RTU communication, adhering to international open system standards. Offers both single and dual redundant configurations, complete with a built-in repeater module for demanding applications, and achieves a maximum speed of up to 115KB.
Moreover, MODBUS TCP communication is provided via industrial Ethernet, enabling direct connection to SCADA systems without the need for additional PLCs or controllers, thereby streamlining communication and control processes.
c. Hart
HART, short for Highway Addressable Remote Transducer, is an open communication protocol crafted for addressable remote sensor high-speed channels. Established by the American ROSEMOUNT company in 1985, it remains a pivotal protocol for field intelligent instruments and control room equipment.
Hart interface: Aligns with the HART7.0 protocol standard, supporting Bell202 standard FSK frequency shift keying signals with carriers at 1200Hz and 2200Hz, offering a communication rate of 1200b/S, thus ensuring robust and efficient data transfer.
d. Foundation
Foundation Fieldbus is celebrated as the premier choice for process control systems in the ever-evolving petrochemical industry. This groundbreaking system offers the unparalleled advantage of remotely deploying control systems through Distributed Control Systems (DCS), revolutionizing operational efficiency and control.
Foundation Fieldbus interface: Boasts seamless integration with the standard Foundation H1 bus system and adheres flawlessly to the IEC61158-2 standard. It features Link Master and LAS functions, ensuring exceptional HI field performance, setting a new benchmark in the industry.
e. DeviceNet
DeviceNet is a groundbreaking open network standard adeptly designed for industrial environments. It harnesses the primary capabilities of the CAN bus, offering robust and reliable communication networks tailored for industrial excellence.
DeviceNet interface: Supports an impressive network of up to 63 devices, utilizing a four-wire cable-two dedicated for signal and two for power. This advanced system allows for both Trunk and Drop lines and includes EDS Electronic Device Description File for seamless integration.
3. AKQ Partial Turn Electric Actuators: Discover the Optimal Working Environment and Crucial Technical Conditions for Peak Performance
Technical parameters of switch type
Working power supply: Designed for versatility with 380VAC±10% three-phase 50/60Hz±1% or 220VAC±10% single-phase 50/60Hz±1%, offering reliable power options for various applications.
Switch input signal: Accepts 24VDC pulse or level signal with a minimum pulse duration of 100ms, ensuring precise control and adaptability.
Switch output signal: Features S1~S10; robust Relay output with contact rated capacity of 5A@250VAC, 5A@30VDC, ensuring reliable and efficient signal transmission.
Analog output: Provides a 4~20mA position signal with a load capacity of up to 750Q. It includes photoelectric isolation and short circuit protection, and maintains temperature influence within ±0.1%/10K, ensuring accurate and stable performance.
Ambient temperature: Optimized for temperatures ranging from -30ºC to 70ºC, with special customization available for extreme conditions from -40ºC to 90ºC. Humidity tolerance is set at ≤95% for robust environmental adaptability.
Rated time: Offers flexibility with rated times of 10min, 15min, and 30min, catering to diverse operational needs.
Motor insulation grade: F
Motor working mode: S2
Protection grade: Designed with advanced protection levels, featuring IP67 and IP68 ratings for exceptional durability and resilience.
Explosion-proof type: The AK Series boasts superior explosion-proof grades ExdlIBT4 and ExdlICT4, ensuring safety in hazardous environments.
Products comply with: Adheres to the stringent standards of GB/T 26155.2-2012 for 'Intelligent electric actuators for industrial process measurement and control systems Part 2: Performance evaluation methods,' guaranteeing quality and reliability.
Products comply with: Meets the comprehensive standards of GB/T 28270-2012 for 'Intelligent valve electric devices,' ensuring cutting-edge performance and compliance.
Adjustable technical parameters
Working power supply: Offers a range of power options, including three-phase: 380VAC±10%, 50/60Hz±1%; single-phase: 220VAC+10%-15%, 50/60Hz±1%. Special voltages are also available, including three-phase: 415V, 440V, 460V, 660V, 50/60Hz, catering to diverse electrical requirements.
Analog input signal: Utilizes 4~20mA with optical isolation and input impedance ≤250Q, providing precise and stable input performance.
Analog output signal: Delivers a 4~20mA position signal with a maximum load capacity of 750Q, featuring photoelectric isolation and short circuit protection, maintaining accuracy with temperature influence ±0.1%/10K.
Switch input: Incorporates 24VDC pulse or level signal, with a minimum pulse duration of 100ms, ensuring responsive and adaptable input control.
Switch output: Features S1~S10; durable relay output with a contact rated capacity of 5A@250VAC, 5A@30VDC, providing efficient and dependable signal delivery.
Ambient temperature: Engineered for temperatures ranging from -30ºC to 70ºC, with special customization for extreme conditions from -40ºC to 90ºC. Humidity tolerance is set at ≤95% for superior environmental resilience.
Adjustment times: Capable of handling an astounding start frequency of up to 1200 times/hour, ensuring unmatched operational agility.
Motor insulation grade: F
Motor working mode: S4
Basic error: Maintains an accuracy threshold of ≤1%, ensuring exceptional precision and quality in performance.
Experience exceptional precision with our stroke control mechanism, boasting a repeatability error of an impressively low ≤1%, ensuring consistently accurate and reliable performance.
Benefit from customizable control with our adjustable dead zone, offering a flexible range from 0.1% to 9.9%, allowing for optimal precision and responsiveness tailored to your specific needs.
Our Reliable Electric Valve Actuator guarantees robust protection with its high-grade IP67 and IP68 ratings, delivering exceptional durability and safeguarding performance under challenging conditions.
Ensure safe operations in hazardous environments with our AK series explosion-proof design, meeting stringent ExdlIBT4 and ExdlICT4 standards, offering unparalleled protection and safety assurance.
Rest assured with our product's full compliance with the esteemed GB/T 26155.2-2012 standard, crafted specifically for intelligent electric actuators in industrial process measurement and control systems, ensuring superior performance evaluation.
Our product aligns meticulously with GB/T 28270-2012 standards for intelligent valve electric devices, demonstrating our commitment to quality and reliability in every aspect of operation.
Product Parameters
4. AKQ Partial Turn Electric Actuators Models & Parameters: Discover the intricacies of our AKQ series, designed for optimal performance in demanding environments.
1. Experience unparalleled durability with our rugged construction and double-sealed design. Our actuators are expertly engineered to be effectively waterproof and dustproof, achieving IP67/IP68 standards, and can withstand rigorous conditions for up to 48 hours at 2 meters depth.
2. Embrace the efficiency of direct drive angular travel, which ensures seamless operation and precise control, enhancing your system's performance.
3. Versatility at its best with options for three-phase, single-phase, and DC power actuators, catering to a wide range of industrial applications.
4. Multi-language text display for status and settings: Stay informed with our intuitive multi-language interface that offers clear status updates and easy configuration.
5. Built-in data logger as standard: Utilize our standard built-in data logger to track and analyze operational data efficiently, ensuring optimal performance.
6. Local and remote analysis of actuators: Benefit from both local and remote analytical capabilities, providing comprehensive insights for maintenance and optimization.
7. Simple, easy control and indication functions: Our user-friendly controls make operation straightforward and intuitive, minimizing the learning curve.
8. Simple torque and position control for enhanced reliability: Achieve superior reliability with our streamlined torque and position control, designed for maximum efficiency and consistency.
9. Comprehensive control and indication flexibility: Enjoy the freedom of comprehensive control features, enabling you to tailor operations to your specific needs.
10. Available in waterproof or explosion-proof versions: Choose between our waterproof or explosion-proof models, ensuring safety and durability in hazardous environments.
11. Direct torque output range 50Nm (37 ibf ft)-2000Nm (1476 ibf ft): Our actuators provide a robust torque output range, from 50Nm to 2000Nm, accommodating diverse operational requirements with ease.
| AKQ three-phase switch actuator performance data |
| Model |
Speed (rpm) |
Torque
(Nm) |
Voltage
(V) |
Power phase
(Ph) |
Frequency (Hz) |
Motor power
(kW) |
Rated current
(A) |
Working system |
Weight
(KG) |
| AKQ250 |
1 |
250 |
380 |
3 |
50 |
0.04 |
0.57 |
S2(15min) |
23 |
| AKQ500 |
0.5 |
500 |
380 |
3 |
50 |
0.04 |
0.57 |
S2(15min) |
23 |
| AKQ1000 |
1 |
1000 |
380 |
3 |
50 |
0.04 |
0.57 |
S2(15min) |
37 |
| AKQ2000 |
0.5 |
2000 |
380 |
3 |
50 |
0.04 |
0.57 |
S2(15min) |
37 |
| AKQS single-phase switch actuator performance data |
| Model |
Speed (rpm) |
Torque
(Nm) |
Voltage
(V) |
Power phase
(Ph) |
Frequency (Hz) |
Motor power
(kW) |
Rated current
(A) |
Working system |
Weight
(KG) |
| AKQ250 |
1 |
250 |
220 |
1 |
50 |
0.04 |
1.14 |
S2(10min) |
23 |
| AKQ500 |
0.5 |
500 |
220 |
1 |
50 |
0.04 |
1.14 |
S2(10min) |
23 |
| AKQ1000 |
1 |
1000 |
220 |
1 |
50 |
0.04 |
1.14 |
S2(10min) |
37 |
| AKQ2000 |
0.5 |
2000 |
220 |
1 |
50 |
0.04 |
1.14 |
S2(10min) |
37 |
| AKQM three-phase modulating actuator performance data |
| Model |
Speed (rpm) |
Torque
(Nm) |
Voltage
(V) |
Power phase
(Ph) |
Frequency (Hz) |
Motor power
(kW) |
Rated current
(A) |
Working system |
Weight
(KG) |
| AKQM250 |
1 |
250 |
380 |
3 |
50 |
0.04 |
0.57 |
S4(30%) |
23 |
| AKQM500 |
0.5 |
500 |
380 |
3 |
50 |
0.04 |
0.57 |
S4(30%) |
23 |
| AKQM1000 |
1 |
1000 |
380 |
3 |
50 |
0.04 |
0.57 |
S4(30%) |
37 |
| AKQM2000 |
0.5 |
2000 |
380 |
3 |
50 |
0.04 |
0.57 |
S4(30%) |
37 |
| AKQSM single-phase modulating actuator performance data |
| Model |
Speed (rpm) |
Torque
(Nm) |
Voltage
(V) |
Power phase
(Ph) |
Frequency (Hz) |
Motor power
(kW) |
Rated current
(A) |
Working system |
Weight
(KG) |
| AKQSM250 |
1 |
250 |
220 |
1 |
50 |
0.04 |
1.14 |
S4(30%) |
23 |
| AKQSM500 |
0.5 |
500 |
220 |
1 |
50 |
0.04 |
1.14 |
S4(30%) |
23 |
| AKQSM1000 |
1 |
1000 |
220 |
1 |
50 |
0.04 |
1.14 |
S4(30%) |
37 |
| AKQSM2000 |
0.5 |
2000 |
220 |
1 |
50 |
0.04 |
1.14 |
S4(30%) |
37 |
5. AKQ Partial Turn Electric Actuators: Precisely engineered for reliable performance, our AKQ actuators meet the demands of modern automation with cutting-edge technology. Dimensions: Detailed dimensions are available to ensure seamless integration into your systems, facilitating effortless installation and operation.
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