Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design

Product Details
Customization: Available
Certification: CCC, RoHS, ISO, CE
Power Supply: 110V/220V/440V/660V/380V
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  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
  • Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Manufacturing Process
  • Applications Display
  • Certifications
  • Our Exhibitions
  • FAQ
Overview

Basic Info.

Model NO.
QL
Temperature
Ordinary Temperature
Connection
Flange
Material
Aluminum Alloy
Explosion Proof
Yes
Battery Backup
Yes
Application
Valve/Damper/HVAC
Thermal Protection
Yes
Warranty Time
1 Year
Transport Package
Unit Wooden Box
Specification
1pcs/box
Trademark
AUKOMA
Origin
China
HS Code
8501109990
Production Capacity
10000/Month

Packaging & Delivery

Package Size
60.00cm * 60.00cm * 40.00cm
Package Gross Weight
35.000kg

Product Description

Product Description

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
1 Overview
The QL series partial rotary valve electric devices are designed with versatility and excellence in mind. These include the standard, integral, regulating, smart, and explosion-proof models. Perfectly tailored for controlling butterfly, ball, and plug valves with a 90-degree rotation, this series retains the structural prowess of the Q series. These devices are compact yet mighty, lightweight yet robust, boasting high protection levels, an efficient mechanical transmission system, and unfaltering performance, all wrapped up in a visually striking design.

2. Classification
Explore a wide array of types to suit your needs: Basic, Smart, Explosion-proof Basic, and Explosion-proof Smart types, each crafted to deliver exceptional functionality.

3. Working Environment and Main Technical Conditions
(1) Power supply: three-phase AC380V, 50Hz; engineered for seamless integration.
Choose from optional power supply configurations: three-phase AC400V, 415V, 660V (50Hz, 60Hz) to meet diverse operational demands.
For single-phase AC, options of AC220V, 110V (50Hz, 60Hz) are available to ensure compatibility.
DC power options include 24V, 48V, 84V, giving you flexibility and reliability.
(2) Ambient temperature: -20ºC~+60ºC; For extreme conditions, options extend to -40ºC~+70ºC, ensuring performance in any environment.
(3) Relative humidity: not exceeding 95% (at 25°C), providing resilience in humid settings.
(4) Working environment: The regular type excels in safe atmospheres, free from flammable, explosive, or highly corrosive substances; while the flameproof type (ExdIIBT4) is meticulously engineered for environments with IIA.
Catering to explosive gas mixtures of class IIB, groups T1-T4, it ensures absolute safety and peace of mind.
(5) Protection level: IP65, IP67, with an optional IP68 for those special order needs, offering exceptional shielding.
(6) The motor is crafted for short-time duty, rated for a 10-minute operating period, extendable to an impressive 15-30 minutes upon special request, and features Class F insulation for superior safety.
(7) Anti-corrosion coating: Coated with high-temperature electrostatic spray of anti-corrosion epoxy plastic powder, it promises durability and longevity.
(8) Main Functional Features of Intelligent Electric Actuators
Ingeniously designed with a mechatronic approach, it ensures compactness and lightness.
Equipped with a digital integrated chip, it guarantees rich functionalities and exceptional precision.
Engineered for seamless, non-intrusive operation, its parameters can be set and debugged easily via knobs or an infrared remote, maintaining optimal sealing without the need to open the box, simplifying and expediting operations.
The stroke displacement boasts an absolute encoder for steadfast valve position retention, high anti-interference capability, premium accuracy, and extended lifecycle.
This cutting-edge device is adorned with an intuitive LCD subtitle display, available in both Chinese and English, facilitating smooth operation for varied users.
Crafted with meticulous precision, it offers a suite of protective features: travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, and an innovative automatic phase sequence identification and correction, ensuring product safeguarding at all times.
Our groundbreaking lineup includes three smart variants: the intuitive intelligent switch type, the precise intelligent adjustment type, and the advanced intelligent type, each tailored to meet diverse operational requirements.
(9) The intelligent switch type is adept at receiving signals through a 24VDC pulse or level signal, ensuring flexible and dependable communication.
The output signal is expertly controlled via a relay output, boasting a contact rated capacity of 5A, 250VAC or 5A, 30VDC, ensuring outstanding performance and reliability.
Our output position analog signal is processed with utmost efficiency at 4-20mA, delivering precise and accurate readings to achieve optimal control performance.
The intelligent regulation feature adeptly handles an analog input signal of 4-20mA, ensuring finely tuned responsiveness to accommodate varying requirements with precision.
Analog output signals are delivered seamlessly at 4-20mA, ensuring not only accuracy but also consistent data transmission for reliable feedback.
The switch input signal embraces a 24VDC pulse or level signal, providing flexible signal integration to cater to diverse application needs.
Switching output signals are controlled via relay output, with a contact rated capacity of 5A, 250VAC, or 5A, 30VDC, guaranteeing robust and dependable operation.
Basic error: ≤1, ensuring unparalleled precision and reliability in every operation performed.
This advanced intelligent type boasts cutting-edge features like ESD emergency override protection, bus communication, Bluetooth, wireless control, and more, offering unmatched versatility and control.

 
Product Parameters

4. QL Electric Actuator Models & Parameters: Explore our diverse range of QL Electric Actuator models, each crafted with advanced engineering to ensure optimal performance. Our comprehensive specifications guide will assist you in selecting the perfect model that aligns with your operational requirements.
Model Torque
N.m
Rotating Speed
r/min
Voltage
380V
Voltage
220V
Speed Ratio Max Stem Dia Weight
(kg)
Power
(W)
Currency
(A)
Power
(W)
Currency
(A)
QL05 50 1 45 0.16 60 0.29 60:1 19 8
QL10 100 1 60 0.18 75 0.32 60:1 19 8
QL15 150 1 75 0.22 90 0.43 60:1 19 8
QL20 200 1 90 0.26 120 0.5 90:1 28 13
QL30 300 1 120 0.32 150 0.64 90:1 28 13
QL40 400 1 150 0.37 180 0.83 90:1 28 13
QL60 600 1 180 0.72 250 1.4 87:1 38 26
QL90 900 1 250 1 370 2 87:1 38 26
QL120 1200 1 250 1 370 2 87:1 38 26
QL150 1500 1 370 1.65 550 3.15 87:1 38 26
QL200 2000 0.5 370 1.65 550 3.15 348:1 55 35
QL300 3000 0.5 370 1.65 550 3.15 348:1 55 35
QL400 4000 0.5 550 2.7     348:1 55 35
QL500 5000 0.5 550 2.7     348:1 55 35


5. QL Electric Actuator Dimensions: Unveil the meticulous design and dimensions of our QL Electric Actuators. Engineered for excellence, these dimensions are crafted to seamlessly integrate with your systems, providing both functionality and aesthetic appeal.
Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
Model B1 B2 H H1 H2 L L1 D
Q05/15 68 114 156 270 73 250 157 140
Q20/40 91 157 191 273 103 332 208 160
Q60/150 143 203 227 309 126 424 232 250
Q200/500 143 203 291 373 190 424 232 250


6. QL Electric Actuator Connected Flange Structures & Dimensions: Examine the robust and adaptable flange structures of the QL Electric Actuator, tailored for secure and efficient connections. Our detailed dimensions offer clarity and assurance for seamless integration.
Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
Model Flange d1 d2 d3 n-d4 d7(max) b H h h1
Q5-15 F05 92 / 50 4-M6 19 5 35 0 2
F07 92 / 70 4-M8 19 5 35 0 2
Q20-40 F07 125 / 70 4-M8 28 8 42 0 3
F10 125 / 102 4-M10 28 8 42 0 3
Q60-120 F10 150 / 102 4-M10 38 10 60 0 3
F12 150 / 125 4-M12 38 10 60 0 3
F14 197 / 140 4-M16 38 10 60 0 3
Q150 F14 197 / 140 4-M16 38 10 60 0 3
Q200-500 F14 215 / 140 4-M16 55 16 80 0 5
F16 215 / 165 4-M20 55 16 80 0 5
Company Profile

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
Manufacturing Process

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design

Applications Display

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
Certifications

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
Our Exhibitions

Heavy-Duty Electric Actuator Motor Partial Turn Valve Actuator Design
FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.


Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.


Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.

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