Introducing the QB Series Explosion-proof Valve Electric Actuator, engineered specifically for the demanding needs of the coal mining industry. This robust and reliable actuator stands as a beacon of safety and durability, expertly designed to withstand extreme conditions while ensuring seamless operational efficiency. Trust in its exceptional performance to enhance productivity and safeguard operations in one of the most challenging environments.
1 Overview
Introducing the QB series explosion-proof valve electric devices, meticulously engineered for the rigorous demands of coal mine environments. These robust solutions are perfect for valves requiring a 90-degree rotation, such as butterfly valves and dampers. Seamlessly integrate with the KXBC explosion-proof valve electric device control box for mines to effortlessly connect with the DCS system, achieving unparalleled automatic control and efficiency.
2. Classification
Discover the versatility in our range: Basic type, Intelligent type, Explosion-proof Basic type, and Explosion-proof Intelligent type, each crafted to cater to unique operational needs.
3. Working environment and main technical conditions
(1) Power supply: three-phase AC380V, 50Hz;
Choose from optional power supplies: three-phase AC400V, 415V, 660V with frequencies of 50Hz or 60Hz, tailored to your requirements.
For single-phase operations, select from AC220V or 110V, available in both 50HZ and 60HZ.
Explore our DC power options: 24V, 48V, and 84V, designed for diverse applications.
(2) Ambient temperature: -20ºC to +60ºC; For extreme conditions, opt for temperature ranges from -40ºC to +70ºC.
(3) Relative humidity: Maintain functionality at humidity levels not exceeding 95% (measured at 25°C), ensuring reliability in varying climates.
(4) Working environment: The ordinary type is ideal for safe zones without flammable, explosive, or highly corrosive media. The flameproof type (ExdIIBT4) excels in environments containing explosive gas mixtures of classes IIA and IIB, groups T1-T4.
Designed for explosive gas mixtures of class IIB, groups T1-T4, ensuring safety and performance in hazardous settings.
(5) Protection level: Engineered for durability with options IP65 and IP67, and for specialized needs, IP68 is available upon request.
(6) The motor is built for short-time duty: rated for operation up to 10 minutes, extendable to 15-30 minutes for special orders, featuring Class F insulation for enhanced safety.
(7) Anti-corrosion coating: Benefit from high-temperature electrostatic spray anti-corrosion epoxy plastic powder, ensuring longevity and resilience.
(8) Main functional features of intelligent electric actuators
Experience the cutting-edge mechatronic design, compact and lightweight for seamless integration.
Leverage the power of a digital integrated chip, offering robust functionalities and exceptional precision.
Enjoy the convenience of non-intrusive design, allowing parameter setting and debugging via knobs or infrared remote control without opening the box, ensuring swift operations and superior sealing.
Rely on precise stroke displacement with an absolute encoder, guaranteeing no loss of valve position, enhanced anti-interference capabilities, higher accuracy, and extended service life.
Access information effortlessly with LCD subtitles available in both Chinese and English.
Equipped with essential features like travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, and automatic phase sequence identification and correction, ensuring optimal safety and functionality.
Explore our intelligent offerings: intelligent switch type, intelligent adjustment type, and advanced intelligent type, designed to meet diverse operational demands.
(9) Intelligent switch type input signal: 24VDC pulse or level signal.
Output with confidence: relay output, rated capacity of 5A at 250VAC and 5A at 30VDC, ensuring reliable performance.
Monitor precision with output position analog signal: 4-20mA, tailored for accuracy.
Intelligent regulation analog input signal: 4-20mA, offering precise control.
Analog output signal: 4-20mA, providing consistent and reliable feedback.
Switch input signal: 24VDC pulse or level signal, designed for seamless integration.
Switching output signal: relay output, contact rated capacity: 5A, 250VAC, 5A, 30VDC, ensuring robust connections.
Basic error: ≤1
The advanced intelligent type of our Efficient Explosion Proof Electric Valve Actuator is meticulously designed to offer unparalleled support for ESD emergency override protection. This cutting-edge device also seamlessly integrates with bus communication systems, provides the convenience of Bluetooth connectivity, and allows for the freedom of wireless control, among other sophisticated functions. With this innovation, you can ensure your HVAC systems operate at peak efficiency and safety.
QB Electric Actuator Dimensions: Precise and comprehensive measurements tailored to fit seamlessly into your systems, designed for optimal performance and compatibility.
Model |
H |
B1 |
B2 |
L1 |
L2 |
ΦD |
QB10-QB40 |
265 |
315 |
100 |
310 |
220 |
200 |
QB60-QB120 |
380 |
355 |
145 |
340 |
230 |
375 |
QB200-QB500 |
350 |
385 |
180 |
455 |
260 |
510 |
QB Electric Actuator Models and Parameters: Discover a range of models, each engineered with specific parameters to provide unmatched versatility and reliability to elevate your HVAC operations.
Model |
Torque
(N · m) |
Stem
diameter
(mm) |
Speed Ratio |
Output Speed
(r/min) |
Open/Close Time |
Motor Power
(kw) |
Motor Currency (A) |
Weight (kg) |
660V |
380V |
QB/QBY10 |
100 |
28 |
88 |
1 |
15 |
0 . 18 |
0 . 55 |
0.9 |
47 |
QB/QBY20 |
200 |
28 |
88 |
1 |
15 |
0 . 18 |
0 . 55 |
0.9 |
47 |
QB/QBY30 |
300 |
28 |
88 |
1 |
15 |
0 . 18 |
0 . 55 |
0.9 |
47 |
QB/QBY40 |
400 |
28 |
88 |
1 |
15 |
0 . 18 |
0 . 55 |
0.9 |
47 |
QB/QBY60 |
600 |
42 |
74 |
1 |
15 |
0 . 18 |
0 . 55 |
0.9 |
74 |
QB/QBY90 |
900 |
42 |
74 |
1 |
15 |
0 . 25 |
0 . 75 |
1 . 3 |
75 |
QB/QBY120 |
1200 |
42 |
74 |
1 |
15 |
0 . 37 |
0 . 92 |
1.6 |
75 |
QB200 |
2000 |
60 |
67 |
0.5 |
30 |
0 . 37 |
0 . 92 |
1.6 |
102 |
QB300 |
3000 |
60 |
67 |
0.5 |
30 |
0 . 55 |
1 . 4 |
2.4 |
104 |
QB500 |
5000 |
60 |
67 |
0.5 |
30 |
0 . 75 |
1 . 8 |
3.0 |
107 |
Note: Other speeds are available to meet user needs, offering adaptability and customized solutions to align perfectly with your unique requirements.
QB Flange Structure and Connection Dimensions: Detailed and accurate specifications crafted to ensure seamless integration and secure connections, enhancing the overall system efficiency.
Flange Model |
Actutaor
Model |
d1 |
d2
(f8) |
d3 |
n-d4 |
d7 |
H |
h |
h1 |
Start |
MAX |
F05 |
QB/QBY10 |
65 |
35 |
50 |
4-M6 |
/ |
22 |
40 |
3 |
3 |
F07 |
QB/QBY20 |
90 |
55 |
70 |
4-M8 |
/ |
28 |
45 |
3 |
3 |
F10 |
QB/QBY30 |
125 |
70 |
102 |
4-M10 |
/ |
28 |
45 |
3 |
3 |
QB/QBY40 |
QB/QBY60 |
42 |
65 |
F12 |
QB/QBY90 |
150 |
85 |
125 |
4-M12 |
/ |
42 |
65 |
3 |
3 |
F14 |
QB/QBY120 |
175 |
100 |
140 |
4-M16 |
/ |
42 |
65 |
3 |
3 |
QB200 |
60 |
60 |
80 |
2 |
F16 |
QB300 |
210 |
130 |
165 |
4-M20 |
60
Key 18 |
60 |
80 |
3 |
2 |
QB500 |
Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.
Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.
Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?
*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.
Q4: Does the factory have a CO Form E record?
*Yes
Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.
Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).
Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.
Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.
Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.
Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.
Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.
Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.
Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.
Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.
Q15: How much does the factory produce per month?
*1,200-1500 sets per month.
Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pa