Versatile Electric Valve Actuator Petro Oil Gas with Fast Response Mechanism

• Customization: Available
• Certification: CCC, RoHS, ISO, CE
• Power Supply: 110V/220V/440V/660V/380V
• Model NO.: AKZ
• Power Source: Electric Power
• Temperature: Ordinary Temperature
• Connection: Flange
• Material: Aluminum Alloy
• Explosion Proof: Yes
• Battery Backup: Yes
• Application: Valve/Damper/HVAC
• Thermal Protection: Yes
• Warranty Time: 1 Year
• Transport Package: Unit Wooden Box
• Specification: 1pcs/box
• Trademark: AUKOMA
• Origin: China
• HS Code: 8501109990
• Production Capacity: 10000/Month
• Package Size: 40.00cm * 20.00cm * 30.00cm
• Package Gross Weight: 26.000kg

Product Description

Product Description

1. AKZ Multi Turn Electric Actuator Overview

AUKOMA intelligent electric actuators integrate the pinnacle of global design and manufacturing innovations. With a sleek, non-invasive structure, they feature fully digital integrated chips, torque sensor detection technology, and magnetoelectric encoder stroke technology. The bilingual LCD screen offers the choice of both Chinese and English, complemented by infrared remote control and Bluetooth communication capabilities. The solution fully optimizes control beyond even renowned international brands, perfectly aligning with the automation control demands of the domestic market. In the realms of power, petrochemical industries, environmental protection, metallurgy, and water treatment, AUKOMA stands as the eminent choice for valve control solutions.

2. AKZ Multi Turn Electric Actuator Specifications & Functions

2.1 Magnetoelectric absolute encoder technology and power-off valve position display technology
The AUKOMA series showcases a proprietary absolute encoder capable of detecting up to 4000 turns, with a single-turn precision of 4096 positions, totaling 24 bits for absolute position travel detection. It employs an ingenious low-power battery circuit, ensuring valve position visibility even after main power loss. This magnetoelectric encoder boasts a streamlined design, robust performance, enduring longevity, and exceptional accuracy. When the main power is disrupted, the battery solely powers valve position display. Remarkably, even if the battery depletes, absolute encoding technology continues to track valve position changes via the handwheel, significantly enhancing system stability.

2.2 Torque pressure sensing detection technology
Utilizing cutting-edge torque pressure sensing detection technology, prevalent in advanced intelligent electric actuators, AUKOMA electric actuators perform dynamic real-time high-precision torque detection. This proven technology, validated through industrial trials, delivers precise and consistent torque measurements, unaffected by fluctuations in frequency, voltage, or temperature, ensuring unparalleled performance reliability.

2.3 One-screen dual-display LCD technology
The LCD technology features a bespoke screen employing one-screen dual-display capability. The upper section, a low-power segment code LCD, readily exhibits valve position and alarm symbols; the lower section, a graphic dot matrix LCD, showcases operating details and parameter settings. Users can toggle between Chinese and English interfaces, offering global usability. This dual-display technology enhances machine reliability and address stability issues across both displays, elevating overall system dependability.

2.4 Communication control and monitoring technology
The Bluetooth communication feature enables seamless remote actuator control via computers or smartphones, facilitating both local and remote diagnostics using the provided intelligent remote control software, offering unmatched convenience and efficiency.

2.5 Double seal and non-intrusive technology
With an IP68 protection rating, the design is fully waterproof and dustproof. The 'double seal' mechanism ensures robust safeguarding of internal components, complemented by an optional protective cover for the operating knob, particularly beneficial for outdoor use. This knob panel side protection aligns with the highest standards of safety and convenience.
All parameter settings and commissioning tasks are executed without the necessity of removing the box cover, utilizing a magnetic control knob, infrared remote, or handheld PDA for effortless operation and adjustment.

2.6 Comprehensive protection and self-diagnosis function
a. Automatic phase sequence correction: The system intuitively adjusts the phase sequence to ensure the three-phase motor consistently maintains the correct power phase sequence, preventing potential valve damage from improper power connections.
b. Phase Loss Protection: Safeguard your operation with our superior phase loss protection. When a three-phase motor encounters phase loss, it risks overheating and damage. Our advanced controller meticulously monitors all three power phases, promptly halting motor activity when a phase is lost. If the motor is idle, it will be prevented from activation, ensuring complete protection. An immediate alarm is displayed on the intuitive on-site LCD screen, and remote alerts are available through configurable indication contacts.
c. Torque Protection: Customize your safety settings with our torque protection feature. Users can set specific protective values for over-torque conditions during valve opening and closing, adjustable between 40-100% of rated torque. Should the electric actuator's torque meet or exceed your set threshold, the motor ceases operation instantly, and an alert is activated, ensuring equipment longevity and safety.
d. Motor Stall Protection: Experience real-time safety with our motor stall protection. Continuous monitoring of the motor current allows immediate stoppage if a stall is detected, preserving both the motor and actuator from potential harm.
e. Valve Stuck Protection: Overcome valve obstructions effortlessly with our valve stuck protection. When an actuator reaches its closed limit and initiates an opening action, torque protection is momentarily paused to apply maximum motor torque. If the valve remains unresponsive after this effort, the motor's power supply is terminated, preventing any damage.
f. Motor Overheat Protection: Ensure optimum performance with our motor overheat protection. Our dual temperature regulators continuously monitor the motor coil's temperature, disconnecting the actuator's control circuit when overheating is detected, thus safeguarding equipment health.
g. Instantaneous Reversal Protection: Protect your equipment with our instantaneous reversal protection. In the event of a sudden reversal command, our automatic delay circuit prevents unnecessary load impacts on the valve stem and gearbox, also regulating surge currents via the contactor.
h. Automatic Self-Detection and Diagnosis (ASTD): Stay ahead with our state-of-the-art ASTD function. Upon powering the actuator, the system conducts automatic operational circuit checks, ensuring seamless functionality. For rare malfunctions, diagnostic icons illustrate issues on-screen, while prohibiting electric operations to facilitate efficient maintenance.
i. Data Record Protection: Guarantee data integrity with our data record protection. Upon power loss, the EEPROM securely stores various actuator parameters for up to 20 years, ensuring no valuable data is ever lost.
j. Surge Protection (Lightning Arrester): Equip your system for the unexpected with our surge protection options. Choose from AC power surge protectors or signal surge protectors to defend against lightning strikes and surges, ensuring robust protection for your valve actuator.
k. Anti-Condensation Heating Protection: Combat condensation with our anti-condensation heating feature. Selective activation of heating resistors within the electrical cavity provides reliable protection against moisture buildup, safeguarding actuator performance.

2.7 Local Control
AUKEMA actuators offer intuitive control with two non-intrusive magnetic knobs. The mode knob features 'local,' 'remote,' and 'stop' settings, while the operation knob controls 'open' and 'close' actions. In 'local' mode, simply turn the operation knob to 'open' or 'close' for direct actuator control. Choose between 'jog' and 'hold' modes for precise local operation.

2.8 Remote Control
Seamless integration with your system is possible by connecting the actuator to DCS or PLC through hard-wired cables. Control the actuator with manual switch quantities or automatic current quantities, offering flexibility and precision.
Remote switch quantity control includes three inputs: valve opening, valve closing, and stop/hold. Choose between inching and holding modes for tailored operations. Additional auxiliary controls like emergency protection (ESD), valve opening interlock, and valve closing interlock provide enhanced safety. Optically isolated remote inputs withstand up to 2.5KV surge, ensuring reliable performance.
The remote analog quantity control utilizes advanced linear optocoupler isolation, empowering precise valve positioning based on a proportional input analog signal. Experience seamless integration and flawless operation with this innovative technology.
Our remote analog quantity valve position feedback system efficiently communicates valve positions back to the DCS or PLC using a reliable 4-20mA signal. Additionally, you have the option to select remote feedback of torque, ensuring comprehensive control and insight.

2.9 ESD Control
In critical scenarios, the ESD signal takes precedence over all local or remote signals (customizable via parameter settings), compelling the actuator to close or open the valve. The ESD action is versatile, allowing you to choose from 'close the valve,' 'open the valve,' or 'hold position' to suit your operational needs.

2.10 Interlock Control
For the most demanding operational needs, configure the actuator for conditional interlock control, ensuring unparalleled performance.
This mode activates based on two independent signals. For instance, providing both a remote close input signal and a close interlock input simultaneously results in the actuator closing the valve. If only one signal is available or lost, the actuator will maintain its position to avert potential failures. For scenarios necessitating ESD, a designated ESD input exists that overrides local or remote controls, ensuring absolute command when applied.

2.11 Diverse Fieldbus Connections
AUKOMA offers seamless integration with fieldbus digital control systems. Embrace open fieldbus protocols such as Profibus, Modbus, Hart, Foundation Fieldbus, and DeviceNet, all supported within the AUKEMA control suite. Plus, with groundbreaking access to industrial Ethernet via MODBUS TCP, you can bypass PLCs and connect directly to SCADA systems, streamlining your operations.
Enhance functionality by integrating a digital communication circuit board module from AUKEMA into the actuator's electrical cavity during production. This user-friendly approach effectively cuts costs. Moreover, a network test tool is available for protocol-specific module testing and configuration.
a. Profibus
In the realm of industrial automation, Profibus stands as the paramount network protocol for rapid data communication globally.
Profibus DP interface: Engage with RS485 Profibus DP VO and V1 protocols, or opt for DP V2 bus protocol as needed. Choose single or dual redundant bus options, fully adhering to the EC61158-3 standard, with support for speeds up to 1.5Mbit/s.
b. Modbus
Modbus reigns as the most prevalent serial communication protocol across modern automation protocol applications.
AUKOMA's Modbus interface card facilitates connection of actuators to a two-wire RS485 network, enabling direct communication with the PLC or DCS via the Modbus RTU protocol. Control and monitor your networked actuators effortlessly.
Modbus interface: Employs RS485 two-wire RTU communication, compliant with international open system standards. Offers single and dual redundant options, with a built-in repeater module for demanding applications, reaching speeds up to 115KB.
Complementing this, MODBUS TCP communication over industrial Ethernet allows direct SCADA system connectivity, enabling communication and control without needing a PLC or controller.
c. Hart
HART (Highway Addressable Remote Transducer), launched by ROSEMOUNT in 1985, is an adaptable open communication protocol designed for high-speed channels between field intelligent instruments and control room equipment.
Hart interface: Conforms to the HART7.0 protocol standard, supporting Bell202 standard FSK frequency shift keying signals with carriers at 1200Hz and 2200Hz, and a communication rate of 1200b/S.
d. Foundation
In the dynamic realm of petrochemicals, Foundation Fieldbus stands as the most prevalent process control system, renowned for its capacity to facilitate remote deployment of control systems via Distributed Control Systems (DCS), setting a benchmark in efficiency and reliability.
Our Foundation Fieldbus interface is engineered for excellence, offering seamless direct connectivity with the standard Foundation H1 bus system. It adheres strictly to the stringent IEC61158-2 standard, boasting features such as Link Master and LAS functions. Its performance in the HI field is unrivaled, ensuring optimal control and communication.
e. DeviceNet
DeviceNet emerges as a robust open network standard, tailor-made for industrial environments where the CAN bus's primary functionalities are essential for efficient communication networks.
The DeviceNet interface is a powerhouse of connectivity, accommodating up to 63 devices per network, and utilizing a four-wire cable configuration (two for signal and two for power). It supports both Trunk and Drop lines and is equipped with an EDS Electronic Device Description File for streamlined integration.

3. AKZ Multi Turn Electric Actuator Working Environment and Main Technical Conditions

Technical parameters of switch type
The actuator operates on a working power supply of 380VAC±10% for three-phase, or 220VAC±10% for single-phase, with a frequency of 50/60Hz±1%, ensuring stable performance across various voltage conditions.
The switch input signal is set at 24VDC, accepting either pulse or level signals, with a minimal pulse duration requirement of 100ms, ensuring responsive and accurate control.
Switch output signals range from S1 to S10, with the relay output contact rated for a robust capacity of 5A@250VAC or 5A@30VDC, offering reliable performance for diverse applications.
Analog output features a 4~20mA position signal with a load capacity up to 750Q, fortified with photoelectric isolation and short circuit protection, maintaining stability despite temperature fluctuations of ±0.1%/10K.
Designed for versatility, the ambient temperature range is -30ºC to 70ºC, with custom options extending to -40ºC to 90ºC, while maintaining humidity levels at ≤95%, making it adaptable for extreme conditions.
The actuator offers a rated operational time of 10, 15, or 30 minutes, catering to various industrial requirements with precision.
With a motor insulation grade of F, the actuator is built to withstand rigorous operational demands, ensuring longevity and reliability.
Operating in the S2 motor working mode, it guarantees efficient and effective functionality tailored to your needs.
Boasting a protection grade of IP67 and IP68, the actuator is built to deliver performance excellence even in challenging environments, offering superior water and dust resistance.
The explosion-proof type adheres to the AK Series standards, with an explosion-proof grade of ExdlIBT4 and ExdlICT4, ensuring utmost safety in hazardous settings.
Our products are manufactured in compliance with GB/T 26155.2-2012 'Intelligent electric actuators for industrial process measurement and control systems Part 2: Performance evaluation methods', reflecting our commitment to quality and precision.
Adhering to GB/T 28270-2012 'Intelligent valve electric device', our products exemplify superior engineering and innovation, setting industry standards for intelligent devices.

Adjustable technical parameters
Flexible working power supply options include three-phase: 380VAC±10%, 50/60Hz±1%, and single-phase: 220VAC+10%-15%, single-phase 50/60Hz±1%. Special voltage configurations such as three-phase: 415V, 440V, 460V, 660V, 50/60Hz are also supported.
The analog input signal is standardized at 4~20mA with optical isolation, maintaining an input impedance of ≤250Q for precise and reliable control.
Analog output signal specifications include a 4~20mA position signal, with a maximum load capacity of 750Q, photoelectric isolation, and short circuit protection, ensuring consistent performance despite temperature variations of ±0.1%/10K.
Switch inputs are designed for 24VDC pulse or level signals, with a minimum pulse signal duration of 100ms, ensuring prompt and accurate switching.
Switch outputs feature S1 to S10 relay outputs, with contact rated capacities of 5A@250VAC or 5A@30VDC, offering reliable and robust operation.
Capable of operating in ambient temperatures ranging from -30ºC to 70ºC, with customizable options available up to -40ºC to 90ºC, and maintaining humidity levels at ≤95%, it is engineered for optimal performance in extreme conditions.
The actuator can handle adjustment start times reaching up to 1200 times per hour, showcasing its ability to adapt to high-frequency operation demands.
With a motor insulation grade of F, it is tailored to withstand high operational demands, ensuring durability and reliability for long-term use.
Operating in the S4 motor working mode, it is designed for frequent and extended operation, providing exceptional performance for demanding applications.
The actuator boasts a basic error rate of ≤1%, reflecting its precision and reliability in maintaining accurate control and operation.
Experience precision like never before with our state-of-the-art stroke control mechanism, boasting an impressive repeatability error of no more than 1%, ensuring unparalleled accuracy in every operation.
Enjoy the flexibility of our cutting-edge technology with an adjustable dead zone ranging from 0.1% to 9.9%, allowing for precise control tailored to your specific requirements.
Engineered for resilience, our product holds an exceptional protection grade of IP67 and IP68, providing robust defense against dust and water ingress in the harshest of environments.
Our AK series explosion-proof design offers superior safety, certified with explosion-proof grades ExdlIBT4 and ExdlICT4, ensuring reliable performance even under hazardous conditions.
This product proudly complies with the GB/T 26155.2-2012 standard, focusing on performance evaluation methods for intelligent electric actuators in industrial process measurement and control systems.
Assured compliance with GB/T 28270-2012, our intelligent valve electric device meets stringent standards, epitomizing excellence in design and functionality.
 

Product Parameters

4. AKZ Multi Turn Electric Actuator Models & Parameters

Introducing the AUKOMA multi-rotation intelligent electric actuators, available in two sophisticated control types: the AK intelligent switch type and the AKM intelligent regulation type. These state-of-the-art actuators are designed for maximum efficiency in controlling a variety of valves, including stop valves, gate valves, throttle valves, and water gate valves. As a cutting-edge solution in valve control technology, they represent a new generation of valve control expertise.
 

AK, AKM three-phase performance data
Model	Output torque (Nm)	Output speed (rpm)	Voltage (V)	Phase  (Ph)	Frequency (HZ)	Nominal power (KW)	Rated current (A)	Reference weight (KG)
AK18	100	18	380	3	50	0.25	0.76	30
		24	380	3	50	0.25	0.76
		36	380	3	50	0.37	1.07
		48	380	3	50	0.37	1.07
	150	18	380	3	50	0.37	1.07
		24	380	3	50	0.37	1.07
		36	380	3	50	0.55	1.54
		48	380	3	50	0.55	1.54
AK25	200	18	380	3	50	0.55	1.54	46
		24	380	3	50	0.75	1.99
		36	380	3	50	1.1	2.8
		48	380	3	50	1.1	2.8
	300	18	380	3	50	0.75	1.99
		24	380	3	50	1.1	2.8
		36	380	3	50	1.5	3.65
		48	380	3	50	1.5	3.65
AK35	500	18	380	3	50	1.5	3.65	69
		24	380	3	50	1.5	3.65
		36	380	3	50	2.2	5.05
		48	380	3	50	2.2	5.05
	600	18	380	3	50	1.5	3.65
		24	380	3	50	1.5	3.65
		36	380	3	50	2.2	5.05
		48	380	3	50	2.2	5.05
AK40	900	18	380	3	50	2.2	5.05	190
		24	380	3	50	2.2	5.05
		36	380	3	50	3	6.64
	1200	18	380	3	50	2.2	5.05
		24	380	3	50	3	6.64
		36	380	3	50	4	8.62
AK70	1800	18	380	3	50	4	8.62	200
		24	380	3	50	4	8.62
		36	380	3	50	5.5	11.5
AK90	2500	18	380	3	50	4	8.62	203
		24	380	3	50	5.5	11.5
		36	380	3	50	7.5	15.3
AK95	3000	18	380	3	50	5.5	11.5	205
		24	380	3	50	7.5	15.3
		36	380	3	50	10	19.5
AKS single-phase actuator performance data
Model	Output torque (Nm)	Output speed (rpm)	Voltage (V)	Phase  (Ph)	Frequency (HZ)	Nominal power (KW)	Rated current (A)	Reference weight (KG)
AKS18	100	18	220	2	50	0.2	1.7	30
		24	220	2	50	0.2	1.7
		36	220	2	50	0.2	1.7
	150	18	220	2	50	0.2	1.7
		24	220	2	50	0.2	1.7
		36	220	2	50	0.2	1.7
AKS25	200	18	220	2	50	0.9	6.5	40
		24	220	2	50	0.9	6.5
		36	220	2	50	0.9	6.5
	300	18	220	2	50	1.1	7.7
		24	220	2	50	1.1	7.7
		36	220	2	50	1.1	7.7

5. AKZ Multi Turn Electric Actuator Dimensions

Model	A	B	C	D	E	F
AK18	320	425	305	360	270	630
AK25	360	460	330	395	355	750
AK35	420	515	365	400	360	760
AK40	850	785	480	510	480	990

6. AKZ Multi Turn Electric Actuator Flange Connection Dimensions

Torque Type (JB2920)
Models	D	D1	D2	di	d2	d	h	h	f	b
AK18	φ145	φ120	φ90	φ30	φ45	4-M10	11.5	2	5	23.5
AK25	φ185	φ160	φ125	φ42	φ58	4-M12	10.5	2	5	25
AK35	φ225	φ195	φ150	φ50	φ72	4-M16	14	2	5	24
AK40	φ275	φ235	φ180	φ62	φ82	4-φ22	14	2	5	21
AK70-95	φ330	φ285	φ220	φ72	φ98	4-φ26	16	2	6	30

Thrust Type (GB12222)
Models	Flange	D	D1	D2(f8)	f	d(max)	d	L	n	α
AK18	F10	125	102	70	3	T28	M10	40	4	45°
AK25	F14	175	140	100	4	T36	M16	55
AK35	F16	210	165	130	5	T44	M20	70
AK40	F25	300	254	200		T60	M16	90	8	22.5°
AK70-95	F30	350	298	230		T70	M20	110

Company Profile

Manufacturing Process

Applications Display

Certifications

Our Exhibitions

FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.

Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.

Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.