Robust Partial Turn Electric Valve Actuator for Harsh Environments

• Customization: Available
• Certification: CCC, RoHS, ISO, CE
• Power Supply: 110V/220V/440V/660V/380V
• Model NO.: QL
• Temperature: Ordinary Temperature
• Connection: Flange
• Material: Aluminum Alloy
• Explosion Proof: Yes
• Battery Backup: Yes
• Application: Valve/Damper/HVAC
• Thermal Protection: Yes
• Warranty Time: 1 Year
• Transport Package: Unit Wooden Box
• Specification: 1pcs/box
• Trademark: AUKOMA
• Origin: China
• HS Code: 8501109990
• Production Capacity: 10000/Month
• Package Size: 40.00cm * 20.00cm * 30.00cm
• Package Gross Weight: 26.000kg

Product Description

Product Description

1. QL Partial Turn Electric Actuator Overview
Introducing our exceptional QL series partial rotary valve electric devices, available in a diverse array of designs: ordinary, integral, regulating, intelligent, and explosion-proof. These masterpieces are elegantly crafted for effortless mastery over butterfly valves, ball valves, plug valves, and other 90-degree rotating valves. They epitomize the Q series' structural brilliance, presenting a compact silhouette, featherlight construction, superior protection, an advanced mechanical transmission system, consistent performance, and an aesthetically refined design.

2. QL Partial Turn Electric Actuator Classification
Explore our expansive selection: Basic type, Pioneering Intelligent type, Explosion-proof Basic type, and the state-of-the-art Explosion-proof Intelligent type.

3. QL Partial Turn Electric Actuator Working Environment and Main Technical Conditions
(1) Power supply: Standard three-phase AC380V, 50Hz;
We also provide adaptable power alternatives including three-phase AC400V, 415V, 660V (50Hz, 60Hz)
For single-phase applications, we offer AC220V, 110V (50Hz, 60Hz)
DC power adaptability with selections of 24V, 48V, 84V
(2) Ambient temperature: -20ºC~+60ºC; Suitable for extreme environments: from a chilling -40ºC to a blistering +70ºC
(3) Relative humidity: not exceeding 95% (measured at 25°C)
(4) Working environment: The regular type excels in atmospheres devoid of flammable, explosive, or highly corrosive elements; whereas the flameproof type (ExdIIBT4) is expertly designed for settings involving IIA,
Explosive gas mixtures, classified within class IIB, groups T1-T4, ensuring heightened safety.
(5) Protection level: IP65, IP67, with an IP68 variation available upon special request
(6) The motor is meticulously designed for short-time duty: rated for a 10-minute workload (extendable to 15-30 minutes upon request), enhanced by Class F insulation for unparalleled safety measures.
(7) Anti-corrosion coating: Robust high-temperature electrostatic spray coating with anti-corrosion epoxy plastic powder, ensuring enduring protection
(8) Main Functional Features of Intelligent Electric Actuators
Its mechatronic design ensures a seamless footprint coupled with a lightweight frame.
Equipped with a digital integrated chip, it offers powerful functionalities and high precision.
Designed for non-intrusive operation, parameter configuration and debugging are effortlessly performed via knobs or infrared remote, preserving a sealed environment to enhance efficiency and speed without opening the housing.
The stroke displacement is equipped with an absolute encoder, ensuring valve position retention with high anti-interference capability, exceptional accuracy, and an extended lifespan.
This contemporary device features an intuitive LCD subtitle display, available in both Chinese and English, simplifying operations for international users.
Meticulously engineered, it includes a suite of protective functions such as travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, alongside an extraordinary automatic phase sequence identification and correction, ensuring all-encompassing protection.
Our advanced product line proudly presents three impeccable intelligent types: the effortlessly user-friendly intelligent switch type, the meticulously refined intelligent adjustment type, and the sophisticatedly advanced intelligent type, all designed to meet and exceed diverse operational requirements with unmatched precision.
(9) The intelligent switch type is exceptionally adept at efficiently accepting input signals through a 24VDC pulse or level signal, ensuring unparalleled adaptability and steadfast reliability.
The output signal is expertly managed through a highly reliable relay output, with a robust contact rated capacity of 5A, 250VAC or 5A, 30VDC, delivering remarkable performance and unwavering reliability.
Our output position analog signal is artfully channeled at 4-20mA, providing exceptional precision and accuracy for extraordinary control efficiency, ensuring your operations run smoothly and effectively.
The intelligent regulation feature, equipped with 4-20mA analog input signal, assures impeccably fine-tuned responsiveness, seamlessly aligning with and adapting to your varying operational needs.
Analog output signals flow with impeccable seamlessness at 4-20mA, guaranteeing consistent and precise accuracy in data transmission across all operational processes.
The switch input signal expertly accommodates both 24VDC pulse and level signals, offering remarkable versatile integration capabilities for an extensive range of applications.
Switching output signals are expertly controlled through precisely reliable relay output, with a robust rated contact capacity of 5A, 250VAC, or 5A, 30VDC, ensuring dependable and consistent performance.
Basic error: ≤1, ensuring unmatched precision and reliability, setting a new gold standard in operational excellence.
The advanced intelligent type boasts cutting-edge features such as ESD emergency override protection, comprehensive bus communication, Bluetooth, and wireless control, delivering unparalleled versatility and control.
 

Product Parameters

4. QL Partial Turn Electric Actuator Models & Parameters

Model	Torque N.m	Rotating Speed r/min	Voltage 380V		Voltage 220V		Speed Ratio	Max Stem Dia	Weight (kg)
			Power (W)	Currency (A)	Power (W)	Currency (A)
QL05	50	1	45	0.16	60	0.29	60:1	19	8
QL10	100	1	60	0.18	75	0.32	60:1	19	8
QL15	150	1	75	0.22	90	0.43	60:1	19	8
QL20	200	1	90	0.26	120	0.5	90:1	28	13
QL30	300	1	120	0.32	150	0.64	90:1	28	13
QL40	400	1	150	0.37	180	0.83	90:1	28	13
QL60	600	1	180	0.72	250	1.4	87:1	38	26
QL90	900	1	250	1	370	2	87:1	38	26
QL120	1200	1	250	1	370	2	87:1	38	26
QL150	1500	1	370	1.65	550	3.15	87:1	38	26
QL200	2000	0.5	370	1.65	550	3.15	348:1	55	35
QL300	3000	0.5	370	1.65	550	3.15	348:1	55	35
QL400	4000	0.5	550	2.7			348:1	55	35
QL500	5000	0.5	550	2.7			348:1	55	35

5. QL Partial Turn Electric Actuator Dimensions

Model	B1	B2	H	H1	H2	L	L1	D
Q05/15	68	114	156	270	73	250	157	140
Q20/40	91	157	191	273	103	332	208	160
Q60/150	143	203	227	309	126	424	232	250
Q200/500	143	203	291	373	190	424	232	250

6. QL Partial Turn Electric Actuator Connected Flange Structures & Dimensions

Model	Flange	d1	d2	d3	n-d4	d7(max)	b	H	h	h1
Q5-15	F05	92	/	50	4-M6	19	5	35	0	2
	F07	92	/	70	4-M8	19	5	35	0	2
Q20-40	F07	125	/	70	4-M8	28	8	42	0	3
	F10	125	/	102	4-M10	28	8	42	0	3
Q60-120	F10	150	/	102	4-M10	38	10	60	0	3
	F12	150	/	125	4-M12	38	10	60	0	3
	F14	197	/	140	4-M16	38	10	60	0	3
Q150	F14	197	/	140	4-M16	38	10	60	0	3
Q200-500	F14	215	/	140	4-M16	55	16	80	0	5
	F16	215	/	165	4-M20	55	16	80	0	5

Company Profile

Manufacturing Process

Applications Display

Certifications

Our Exhibitions

FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.

Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.

Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.