Heavy-Duty Valve Electric Actuator for Industrial Valve Applications

• Customization: Available
• Certification: CCC, RoHS, ISO, CE
• Power Supply: 110V/220V/440V/660V/380V
• Model NO.: Z
• Temperature: Ordinary Temperature
• Connection: Flange
• Material: Aluminum Alloy
• Explosion Proof: Yes
• Battery Backup: Yes
• Application: Valve/Damper/HVAC
• Thermal Protection: Yes
• Warranty Time: 1 Year
• Transport Package: Unit Wooden Box
• Specification: 1pcs/box
• Trademark: AUKOMA
• Origin: China
• HS Code: 8501109990
• Production Capacity: 10000/Month
• Package Size: 60.00cm * 60.00cm * 40.00cm
• Package Gross Weight: 35.000kg

Product Description

Product Description

1 Overview
The Z-type electric device, a multi-turn valve electric solution, is ingeniously designed for seamless valve operations, offering precise opening, closing, or regulating control. Perfectly suited for a plethora of valve types including gate, stop, diaphragm, plunger, throttle valves, and sluice gates, it effortlessly accommodates both rising stem and concealed stem valves.

This exceptional series boasts a myriad of features: comprehensive functionality, unparalleled reliability, an advanced control system, and a sleek, compact form factor that ensures lightness. Designed for user-friendly operation and minimal upkeep, the device allows for remote, central, and automatic control. Its versatility makes it indispensable across industries such as power, metallurgy, petroleum, chemical, papermaking, and sewage treatment.

Our product's performance aligns with the rigorous standards of GB/T24923-2010 for ordinary valve electric devices. The flameproof variant adheres strictly to the GB3836.1-2010 and GB3836.2-2010 guidelines for explosive atmospheres, ensuring safety and reliability in hazardous environments, meeting the GB/T24922-2010 standards for flameproof valve electric devices.

Multi-turn electric devices are meticulously categorized into outdoor and flameproof types based on their protection level;
Depending on the control mode, we distinguish between ordinary and integral types, with further subdivisions into integral switch and integral adjustment types. When considering connection types, options include torque, power station, and thrust types.

2. Classification
Our product range includes basic type, intelligent type, explosion-proof basic type, and explosion-proof intelligent type.

3. Working environment and main technical conditions
(1) Power supply: Standard three-phase AC380V, 50Hz;
Additional power supply options: three-phase AC400V, 415V, 660V (50Hz, 60Hz)
Single-phase AC220V, 110V (50HZ, 60HZ)
DC24V, 48V, 84V
(2) Ambient temperature: Operates within -20ºC to +60ºC; Extended range available: -40ºC to +70ºC
(3) Relative humidity: Maximum 95% humidity at 25°C
(4) Working environment: Ideal for non-flammable, non-explosive, and non-corrosive settings for the ordinary type, while the flameproof type (ExdIIBT4) is engineered for environments containing IIA,
explosive gas mixtures of class IIB, groups T1-T4.
(5) Protection level: Offered in IP65, IP67 (IP68 available for special orders)
(6) Motor Specification: Designed for short-time duty, with a standard rated operating time of 10 minutes, extendable to 15-30 minutes for special orders, featuring Class F insulation.
(7) Anti-corrosion coating: Utilizes high-temperature electrostatic spray with an anti-corrosion epoxy plastic powder finish.
(8) Main functional features of intelligent electric actuators
A marvel of mechatronic engineering, it is both compact and lightweight.
Incorporates a cutting-edge digital integrated chip, ensuring robust functionality and exceptional precision.
Features a non-intrusive design that allows parameter setting and debugging via knobs or infrared remote control without needing to open the enclosure. This ensures ease of operation, quick setup, and superior sealing.
Employing an absolute encoder for stroke displacement, it guarantees no loss of valve position, with enhanced interference resistance, improved accuracy, and extended service life.
The device boasts an intuitive LCD display, ensuring seamless interactions in both Chinese and English, catering to diverse user preferences.
This product is equipped with a comprehensive suite of protective features, including travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, and power phase loss protection. Additionally, it includes automatic phase sequence identification and correction for enhanced reliability.
Our intelligent models encompass a range of options: the straightforward intelligent switch type, the precise intelligent adjustment type, and the sophisticated advanced intelligent type, each designed to meet varying needs.
(9) The intelligent switch type accommodates a 24VDC pulse or level signal as input, ensuring adaptability to different system requirements.
The output signal features a robust relay output with a contact rated capacity of 5A, 250VAC, and 5A, 30VDC, ensuring reliable performance under various conditions.
For precise monitoring, the device outputs a position analog signal ranging from 4-20mA, providing clear and accurate feedback.
The intelligent regulation system accepts a 4-20mA analog input signal, offering precise control and adjustment capabilities.
The analog output signal is provided in the 4-20mA range, ensuring accurate and dependable data transfer.
The switch input signal is compatible with a 24VDC pulse or level signal, enhancing its versatility and application scope.
The switching output signal employs a relay output with a contact rated capacity of 5A, 250VAC, and 5A, 30VDC, designed for robust and reliable switching operations.
Basic error: ≤1, ensuring precision and accuracy in operations.
The advanced intelligent type elevates functionality with ESD emergency override protection, bus communication, Bluetooth, wireless control, and more, providing cutting-edge solutions for modern industrial needs.
 

Product Parameters

4. Z Electric Actuator Models & Parameters

Model	PN (N·m)	Nominal thrust (KN)	Max Stem Dia (mm)	MAX Rotating (r)	Speed Ratio	Output Speed (r/min)	Motor Power (KW)	Weight (Kg)
Z5	50	20	28	60	1:1	12	0.12	28
Z10	100	40	28	60	1:1	24/36	0.25/0.37	45
Z15	150					24/36	0.37/0.55	50
Z20	200	100	40	60	1:1	18/24	0.37/0.55	55
Z30	300					18/24	0.55/0.75	58
Z45	450	150	48	120	1:1 (20:1)	24/36	1.1/1.5	110
Z60	600					24/36	1.5/2.2	120
Z90	900	200	60	120	1:1 (25:1)	24/36	2.2/3	139
Z120	1200					24/36	3/4	142
Z180	1800	325	70	150	22.5:1	18/24	4/5.5	250
Z250	2500					18/24	5.5/7.5	255
Z350	3500	700	80	150	20:1	18/24	7.5/10	330
Z500	5000					18/24	10/15	350

Note 1: Upon your request, we can effortlessly provide a variety of additional speeds to perfectly match your needs, including 12/18/24/30/36/42/48/60 (r/min).
Note 2: Our product features an advanced four-layer counter, enabling a maximum number of revolutions calculated as the number of revolutions in Table 1 multiplied by 10, empowering unparalleled precision.

5. Z Electric Actuator Dimensions

Model	H	H1	L1	L2	F1	F2	F3	F4	F5	ΦD
Z5	230	95	140	250	215	-	-	-	120	170
Z10~Z30	320	130	200	315	255	320	350	375	175	350
Z45/Z60	415	195	280	430	275	395	370	395	235	470
Z90/Z120	455	195	285	490	310	430	405	430	250	500
Z180/Z250	585	250	320	530	360	480	455	480	295	320
Z350/Z500	720	280	400	1080	420	445	420	545	440	565

6. Z Electric Actuator Connected Flange Structures & Dimensions

Model	Torque Type JB2920
	Flange	D	D1	D2 (H9)	h1	f	h	d1	d2	d	n	α
Z5/Z10/Z15	2	145	120	90	2	4	8	30	45	M10	4	45°
	2I	115	95	75			6	26	39	M8
Z20/Z30	3	185	160	125			10	42	58	M12
	3I	145	120	90			8	30	45	M10
Z45/Z60	4	225	195	150		5	12	50	72	Φ18
Z90/Z120	5	275	235	180			14	62	82	Φ22
	5I	230	195	150			12	50	72	Φ18
Z180/Z250	7	330	285	220	3	6	16	72	98	Φ26
Z350/Z500	8	380	340	280			20	83	118	Φ22	8	22.5°

Model	Thrust Type GB12222
	Flange	D	D1	D2 (f8)	f	d1 max	d	L	n	α
Z5/Z10/Z15	F10	125	102	70	3	T28	M10	40	4	45°
Z20/Z30	F14	175	140	100	4	T36	M16	55
Z45/Z60	F16	210	165	130	5	T44	M20	70
									8	22.5°
Z90/Z120	F25	300	254	200		T60	M16	90
Z180/Z250	F30	350	298	230		T70	M20	110
Z350/Z500	F35	415	356	260		T80	M30	150

Company Profile

Manufacturing Process

Applications Display

Certifications

Our Exhibitions

FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.

Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.

Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.