Heavy-Duty Electric Valve Actuator for Reliable Valve Operations

Product Details
Customization: Available
Certification: CCC, RoHS, ISO, CE
Power Supply: 110V/220V/440V/660V/380V
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  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
  • Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Manufacturing Process
  • Applications Display
  • Certifications
  • Our Exhibitions
  • FAQ
Overview

Basic Info.

Model NO.
ZL
Power Source
Electric Power
Temperature
Ordinary Temperature
Connection
Flange
Material
Aluminum Alloy
Explosion Proof
Yes
Battery Backup
Yes
Application
Valve/Damper/HVAC
Thermal Protection
Yes
Warranty Time
1 Year
Transport Package
Unit Wooden Box
Specification
1pcs/box
Trademark
AUKOMA
Origin
China
HS Code
8501109990
Production Capacity
10000/Month

Packaging & Delivery

Package Size
80.00cm * 60.00cm * 40.00cm
Package Gross Weight
40.000kg

Product Description

Product Description

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
1 Overview
The ZL series multi-turn valve electric actuator represents a refined evolution from its original design, boasting enhanced protection features and key component optimizations. This advanced device enables intelligent valve management by seamlessly facilitating opening, closing, and regulatory control. Distinguished by its comprehensive functionality, dependable performance, state-of-the-art control system, and compact design, it offers ease of use and minimal maintenance.
Designed for compatibility with valves requiring linear motion for opening and closing, the ZL series actuators are perfect for applications with gate valves, stop valves, diaphragm valves, plunger valves, intercept valves, and sluice gates. They are adaptable for both rising and concealed stem valves. Enhanced with turbine boxes, they cater to ball valves, butterfly valves, and dampers. The actuators facilitate local, remote, and automatic valve control, making them indispensable across sectors like electricity, metallurgy, petroleum, chemicals, pharmaceuticals, water services, and agricultural irrigation.


2. Classification
Our diverse range includes the basic type, intelligent type, explosion-proof basic type, and explosion-proof intelligent type.

3. Working environment and main technical conditions
(1) Power supply: three-phase AC380V, 50Hz;
Optional power supply options include: three-phase AC400V, 415V, 660V (50Hz, 60Hz)
Also available in single-phase AC220V, 110V (50HZ, 60HZ)
Supported DC voltages are DC24V, 48V, 84V
(2) Ambient temperature: -20ºC~+60ºC; With optional range of -40ºC~+70ºC
(3) Relative humidity: Not exceeding 95% (at 25°C)
(4) Working environment: The standard model is designed for non-flammable, non-explosive, and non-corrosive settings, while the flameproof variant (ExdIIBT4) is ideal for environments with explosive gas mixtures like IIA,
and class IIB, groups T1-T4.
(5) Protection level: Available in IP65, IP67 (IP68 upon special request)
(6) Motor specifications include short-time duty type with a rated operation of 10 minutes (extendable to 15-30 minutes by special arrangement) and insulation class F.
(7) Anti-corrosion coating: Features a high-temperature electrostatic spray with anti-corrosion epoxy plastic powder for optimal durability.
(8) Main functional features of intelligent electric actuators
With a mechatronic design, they are compact and lightweight.
Utilizing a digital integrated chip, these actuators offer extensive functionality and impressive precision.
The non-intrusive design allows for parameter setting and debugging via knobs or infrared remote control, eliminating the need to open the box cover. This ensures simplicity, speed, and superior sealing.
The use of an absolute encoder for stroke displacement ensures valve position accuracy, enhanced anti-interference capability, and a prolonged service life.
The LCD subtitles can be set in either Chinese or English for user convenience.
Featured functionalities include travel limit protection, torque protection, stall alarm, overheat response, signal loss protection, power phase loss safeguarding, alongside automatic phase sequence identification and correction.
Intelligent variants are available as an intelligent switch type, intelligent adjustment type, and advanced intelligent type.
(9) Intelligent switch type input signal: 24VDC pulse or level signal.
Output signal specifications: relay output with a contact rated capacity of 5A at 250VAC and 5A at 30VDC.
Output position analog signal: 4-20mA
Intelligent regulation analog input signal: 4-20mA
Analog output signal: 4-20mA
Switch input signal: 24VDC pulse or level signal.
Switching output signal: Relay output, boasting a robust contact rated capacity of 5A, 250VAC, 5A, 30VDC, ensuring durability and reliability.
Basic error: ≤1
The advanced intelligent type offers a suite of cutting-edge features including ESD emergency override protection, seamless bus communication, Bluetooth connectivity, wireless control, and much more, delivering unparalleled versatility and safety.

 
Product Parameters
Model Nominal torque Nm Output speed r/min Output shaft revolutions (turns) Motor power (KW) Manual
Speed Ratio
Maximum stem diameter (mm) Reference weight (kg)
ZL5 50 18 180 0.12 1:1 30 20
ZL10 100 18 180 0.18 1:1 30 20
24 180 0.25 1:1 30 20
36 180 0.37 1:1 30 20
48 180 0.55 1:1 30 20
ZL15 150 18 180 0.25 1:1 30 20
24 180 0.37 1:1 30 20
36 180 0.55 1:1 30 20
48 180 0.75 1:1 30 20
ZL20 200 18 180 0.37 1:1 40 29
24 180 0.55 1:1 40 30
36 180 0.75 1:1 40 34
48 180 1.1 1:1 40 35
ZL30 300 18 180 0.55 1:1 40 30
24 180 0.75 1:1 40 34
36 180 1.1 1:1 40 35
48 180 1.5 1:1 40 35
ZL45 450 18 1300 0.75 1:1 50 45
24 1300 1.1 1:1 50 45
36 1300 1.5 1:1 50 45
48 1300 2.2 1:1 50 45
ZL60 600 18 1300 1.1 1:1 50 45
24 1300 1.5 1:1 50 45
36 1300 2.2 1:1 50 45
48 1300 3 1:1 50 45
ZL90 900 18 5500 1.5 1:4 60 62
24 5500 2.2 1:4 60 62
36 5500 3 1:4 60 62
48 5500 4 1:4 60 62
ZL120 1200 18 5500 2.2 1:4 60 63
24 5500 3 1:4 60 63
36 5500 4 1:4 60 63
48 5500 5 1:4 60 63
Note: The above parameters represent our standard offerings. If you have any unique or custom requirements , please do not hesitate to communicate these to our sales team when placing your order .

ZL Electric Actuator Dimensions


Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
Model L L1 H H1 F F (Smart model) D
ZL 05-15 430 252 230 97 159 227 298
ZL 20-30 443 252 250 97 159 227 298
ZL 45-60 520 330 300 150 250 318 395
ZL 90-120 670 460 430 270 450 518 550
Flange Structure and Connection Dimensions
Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
ZL Actuator Interface Dimensions (Torque Type)
 
Actuator Model   Flange Model Actuator output interface size details   Torque type JB 292 0)
D D1 D2 d1 d2 nd b Screw hole direction h h1 h2
05
10
15
 2  115 95 75 26 39 4-M8 20 45° 6 2 5
2 145 120 90 30 45 4-M10 20 45° 8 2 5
ZL20 ZL30   145 120 90 30 45 4-M10 20 45° 8 2 5
3 185 160 125 42 58 4-M12 20 45° 10 2 5
45
60
4 225 195 150 52 68 4-M16 27 45° 12 2 5
90
120
 5  225 195 150 52 68 4-M16 27 45° 12 2 5
5 275 235 180 62 80 4-M20 40 45° 14 2 5
Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
ZL Actuator Interface Dimensions (Thrust Type)
Actuator Model Flange Model Actuator output interface size details  (Thrust type GB12222)
D D1 D2 d1  Trapezoidal thread(max) nd b Screw hole direction h L
ZL05 / ZL10 /ZL15 F10 125 102 70 Tr28 4-M10 16 45° 3 40
ZL20 / ZL30 F14 175 140 100 Tr36 4-M16 25 45° 4 55
ZL45 / ZL60 F16 210 165 130 Tr44 4-M20 35 45° 5 70
ZL90 / ZL120 F25 300 254 200 Tr60 8-M16 30 22.5° 4 90
Company Profile

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
Manufacturing Process

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations

Applications Display

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
Certifications

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
Our Exhibitions

Heavy-Duty Electric Valve Actuator for Reliable Valve Operations
FAQ

Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.


Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.

Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?

*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.

Q4: Does the factory have a CO Form E record?
*Yes

Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.

Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).

Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.

Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.

Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.


Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.

Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.

Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.

Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.

Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.

Q15: How much does the factory produce per month?
*1,200-1500 sets per month.

Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.

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