Product Description
1 Overview
The ZL series multi-turn valve electric actuator represents the pinnacle of advanced engineering, being a refined evolution of our proven product line. Designed to offer superior protection and optimized key components, this actuator excels in intelligent valve operations, providing seamless opening, closing, and regulation. Boasting a comprehensive feature set, the ZL series promises unmatched reliability and performance, backed by a cutting-edge control system. Its compact design ensures ease of use and maintenance, making it the perfect choice for those seeking a lightweight yet powerful solution.
The ZL series actuators are versatile companions for linear motion valve types, such as gate, stop, diaphragm, plunger, intercept valves, and sluice gates. They accommodate both rising and concealed stem valves. When paired with turbine boxes, they adeptly manage ball valves, butterfly valves, and dampers. With capabilities for local, remote, and automatic control, these actuators find widespread application across multiple industries, including electricity, metallurgy, petroleum, chemical sectors, pharmaceuticals, water management, and agricultural irrigation, delivering dependable performance in every scenario.
2. Classification
The ZL series is available in several configurations to meet diverse operational needs: Basic type, Intelligent type, Explosion-proof basic type, and Explosion-proof intelligent type.
3. Working environment and main technical conditions
(1) Power supply: Supported by a stable three-phase AC380V, 50Hz system;
For enhanced flexibility, optional power supply configurations include three-phase AC400V, 415V, 660V (50Hz, 60Hz).
Single-phase alternatives are available in AC220V, 110V (50HZ, 60HZ) versions.
DC options extend to 24V, 48V, and 84V to cater to specific needs.
(2) Ambient temperature: Optimal functioning within -20ºC~+60ºC; Offers optional functionalities for temperature ranges of -40ºC~+70ºC.
(3) Relative humidity: Suited for environments where humidity does not exceed 95% at a comfortable 25°C.
(4) Working environment: The standard type is tailored for non-hazardous, non-corrosive areas. The flameproof variant (ExdIIBT4) caters to environments with Class IIA,
Explosive gas mixtures classified under IIB, groups T1-T4, ensuring safety and dependability.
(5) Protection level: Engineered for resilience with IP65, IP67 ratings, and IP68 available for special orders.
(6) The motor is designed for short-time duty operations: It boasts a rated operation time of 10 minutes (15-30 minutes for customized orders) and features Class F insulation for superior performance.
(7) Anti-corrosion coating: A high-temperature electrostatic spray with anti-corrosion epoxy plastic powder ensures durability and long-lasting protection.
(8) Main functional features of intelligent electric actuators
Embracing a mechatronic design, these actuators marry compactness with unparalleled efficiency.
Utilizing a robust digital integrated chip, they provide extensive functionalities and high precision control.
Featuring a non-intrusive design, settings, and debugging are effortlessly managed via knobs or infrared remote control, without needing to open the casing, ensuring simplicity and enhanced sealing.
The stroke displacement uses an absolute encoder, maintaining accurate valve positioning, elevated anti-interference capability, and extended service life.
A versatile LCD display offers subtitle options in both Chinese and English for user-friendly interfaces.
Equipped with essential functions including travel limit protection, torque protection, stall alarms, overheat safeguards, signal failure protection, power phase loss protection, and automatic phase sequence identification and correction.
The intelligent variants are categorized into intelligent switch type, intelligent adjustment type, and advanced intelligent type.
(9) Intelligent switch type input signal: Accepts 24VDC pulse or level signals for versatile applications.
Output signal: Configured for relay output with contact rated capacity of 5A, 250VAC, or 5A, 30VDC, assuring reliable performance.
Output position analog signal: Crafted to deliver an efficient 4-20mA range, ensuring precise and reliable position feedback for a variety of applications.
Intelligent regulation analog input signal: Designed for seamless integration, this 4-20mA signal provides accurate and dependable data for intelligent control systems.
Analog output signal: With a robust 4-20mA range, this output signal ensures optimal performance and accuracy, crucial for sophisticated control systems.
Switch input signal: This versatile 24VDC pulse or level signal offers flexible and dependable switching inputs for dynamic control applications.
Switching output signal: Features a robust relay output with a contact rated capacity of 5A at 250VAC and 5A at 30VDC, ensuring powerful and reliable signaling.
Basic error: ≤1: Demonstrating exceptional precision with an error margin of less than or equal to 1, ensuring high-performance standards.
The advanced intelligent type can support ESD emergency override protection, bus communication, Bluetooth, wireless control, and other functions: Offering cutting-edge technology, this advanced model includes ESD emergency override protection, enhances connectivity with bus communication, and features the convenience of both Bluetooth and wireless control functionalities, catering to the demands of modern, sophisticated systems.
Product Parameters
| Model |
Nominal torque Nm |
Output speed r/min |
Output shaft revolutions (turns) |
Motor power (KW) |
Manual
Speed Ratio |
Maximum stem diameter (mm) |
Reference weight (kg) |
| ZL5 |
50 |
18 |
180 |
0.12 |
1:1 |
30 |
20 |
| ZL10 |
100 |
18 |
180 |
0.18 |
1:1 |
30 |
20 |
| 24 |
180 |
0.25 |
1:1 |
30 |
20 |
| 36 |
180 |
0.37 |
1:1 |
30 |
20 |
| 48 |
180 |
0.55 |
1:1 |
30 |
20 |
| ZL15 |
150 |
18 |
180 |
0.25 |
1:1 |
30 |
20 |
| 24 |
180 |
0.37 |
1:1 |
30 |
20 |
| 36 |
180 |
0.55 |
1:1 |
30 |
20 |
| 48 |
180 |
0.75 |
1:1 |
30 |
20 |
| ZL20 |
200 |
18 |
180 |
0.37 |
1:1 |
40 |
29 |
| 24 |
180 |
0.55 |
1:1 |
40 |
30 |
| 36 |
180 |
0.75 |
1:1 |
40 |
34 |
| 48 |
180 |
1.1 |
1:1 |
40 |
35 |
| ZL30 |
300 |
18 |
180 |
0.55 |
1:1 |
40 |
30 |
| 24 |
180 |
0.75 |
1:1 |
40 |
34 |
| 36 |
180 |
1.1 |
1:1 |
40 |
35 |
| 48 |
180 |
1.5 |
1:1 |
40 |
35 |
| ZL45 |
450 |
18 |
1300 |
0.75 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 36 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 48 |
1300 |
2.2 |
1:1 |
50 |
45 |
| ZL60 |
600 |
18 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 36 |
1300 |
2.2 |
1:1 |
50 |
45 |
| 48 |
1300 |
3 |
1:1 |
50 |
45 |
| ZL90 |
900 |
18 |
5500 |
1.5 |
1:4 |
60 |
62 |
| 24 |
5500 |
2.2 |
1:4 |
60 |
62 |
| 36 |
5500 |
3 |
1:4 |
60 |
62 |
| 48 |
5500 |
4 |
1:4 |
60 |
62 |
| ZL120 |
1200 |
18 |
5500 |
2.2 |
1:4 |
60 |
63 |
| 24 |
5500 |
3 |
1:4 |
60 |
63 |
| 36 |
5500 |
4 |
1:4 |
60 |
63 |
| 48 |
5500 |
5 |
1:4 |
60 |
63 |
Note: The above parameters are presented for standard supply. Should you require distinct customizations or adjustments that cater to your unique needs, requirements, we're here to accommodate. Please make sure to communicate these to our sales representatives at the time of placing your order to ensure a seamless and tailored experience.
ZL Electric Actuator Dimensions: Discover the precise measurements and design characteristics of the ZL electric actuator, ensuring perfect integration with your systems.
| Model |
L |
L1 |
H |
H1 |
F |
F (Smart model) |
D |
| ZL 05-15 |
430 |
252 |
230 |
97 |
159 |
227 |
298 |
| ZL 20-30 |
443 |
252 |
250 |
97 |
159 |
227 |
298 |
| ZL 45-60 |
520 |
330 |
300 |
150 |
250 |
318 |
395 |
| ZL 90-120 |
670 |
460 |
430 |
270 |
450 |
518 |
550 |
Flange Structure and Connection Dimensions: Explore the detailed specifications of the flange structure, designed for optimal connectivity and stability in your applications.
ZL Actuator Interface Dimensions (Torque Type): Examine the specific interface dimensions for torque applications, crafted to deliver precise and reliable performance.
| Actuator Model |
Flange Model |
Actuator output interface size details ( Torque type JB 292 0) |
| D |
D1 |
D2 |
d1 |
d2 |
nd |
b |
Screw hole direction |
h |
h1 |
h2 |
Z L 05
Z L 10
Z L 15 |
2 |
115 |
95 |
75 |
26 |
39 |
4-M8 |
20 |
45° |
6 |
2 |
5 |
| 2 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| ZL20 ZL30 |
3 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| 3 |
185 |
160 |
125 |
42 |
58 |
4-M12 |
20 |
45° |
10 |
2 |
5 |
Z L 45
Z L 60 |
4 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
Z L 90
Z L 120 |
5 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
| 5 |
275 |
235 |
180 |
62 |
80 |
4-M20 |
40 |
45° |
14 |
2 |
5 |
ZL Actuator Interface Dimensions (Thrust Type): Uncover the dimensions tailored for thrust applications, guaranteeing efficacious and dependable operation.
| Actuator Model |
Flange Model |
Actuator output interface size details (Thrust type GB12222) |
| D |
D1 |
D2 |
d1 Trapezoidal thread(max) |
nd |
b |
Screw hole direction |
h |
L |
| ZL05 / ZL10 /ZL15 |
F10 |
125 |
102 |
70 |
Tr28 |
4-M10 |
16 |
45° |
3 |
40 |
| ZL20 / ZL30 |
F14 |
175 |
140 |
100 |
Tr36 |
4-M16 |
25 |
45° |
4 |
55 |
| ZL45 / ZL60 |
F16 |
210 |
165 |
130 |
Tr44 |
4-M20 |
35 |
45° |
5 |
70 |
| ZL90 / ZL120 |
F25 |
300 |
254 |
200 |
Tr60 |
8-M16 |
30 |
22.5° |
4 |
90 |
Company Profile
Manufacturing Process
Applications Display
Certifications
Our Exhibitions
FAQ
Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.
Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.
Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?
*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.
Q4: Does the factory have a CO Form E record?
*Yes
Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.
Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).
Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.
Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.
Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.
Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.
Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.
Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.
Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.
Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.
Q15: How much does the factory produce per month?
*1,200-1500 sets per month.
Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.
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