Product Description
1 Overview
The ZL series multi-turn valve electric actuator boasts a refined and enhanced design rooted in our dependable original models, now with heightened protection performance and enhanced key components. This innovative driving device is engineered to deliver unparalleled intelligent opening, closing, and regulating control over valves. With a robust suite of features, it promises comprehensive functionality, unwavering reliability, a cutting-edge control system, compact size, lightweight structure, and straightforward usability and maintenance.
The ZL series actuators excel in managing valves that require linear motion for opening and closing components, such as gate, stop, diaphragm, plunger, intercept valves, and sluice gates. Versatile by design, they cater to both rising stem and concealed stem valves. When paired with turbine boxes, the actuators seamlessly adapt to ball, butterfly valves, and dampers. They provide local, remote, and automatic valve control, making them indispensable across industries like electricity, metallurgy, petrochemicals, pharmaceuticals, water services, and agricultural irrigation.
2. Classification
Basic type, intelligent type, explosion-proof basic type, explosion-proof intelligent type
3. Working environment and main technical conditions
(1) Power supply: three-phase AC380V, 50Hz;
Optional power supply: three-phase AC400V, 415V, 660V (50Hz, 60Hz)
Single-phase AC220V, 110V (50HZ, 60HZ)
DC24V,48V,84V
(2) Ambient temperature: -20ºC~+60ºC; Optional temperature: -40ºC~+70ºC
(3) Relative humidity: no more than 95% (at 25°C)
(4) Working environment: The ordinary type thrives in environments devoid of flammable, explosive, and highly corrosive media; the flameproof type (ExdIIBT4) is engineered for use in IIA,
Explosive gas mixtures of class IIB, groups T1-T4
(5) Protection level: IP65, IP67, with IP68 available for special orders.
(6) The motor is designed for short-time duty operations: with a rated operating time of 10 minutes (extendable to 15-30 minutes upon special request), featuring Class F insulation.
(7) Anti-corrosion coating: Utilizes high temperature electrostatic spray with anti-corrosion epoxy plastic powder for enduring protection.
(8) Main functional features of intelligent electric actuators
Ingeniously designed with mechatronics, these actuators are both compact in size and light in weight.
Incorporates a digital integrated chip, endowing the actuators with formidable functions and unparalleled precision.
The non-intrusive design allows parameter settings and debugging via knobs or infrared remote control, eliminating the need to open the box cover. This ensures hassle-free operation and superior sealing.
With an absolute encoder for stroke displacement, it ensures the valve position is never lost, offering robust anti-interference capabilities, heightened accuracy, and an extended service life.
LCD subtitles available in both Chinese and English, catering to diverse user needs.
Equipped with crucial functions such as travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, and automatic phase sequence identification and correction.
The intelligent types include intelligent switch type, intelligent adjustment type, and advanced intelligent type.
(9) Intelligent switch type input signal: 24VDC pulse or level signal.
Output signal: relay output, with contact rated capacity of 5A, 250VAC, or 5A, 30VDC.
Dive into precision with our Output Position Analog Signal: a seamless 4-20mA interface designed to elevate your operational accuracy and efficiency.
Experience intelligent regulation like never before with our Analog Input Signal: an optimal 4-20mA channel that ensures smooth and responsive control.
Achieve precise monitoring and feedback using our Analog Output Signal: a steadfast 4-20mA solution tailored for superior performance outcomes.
Switch Input Signal: Benefit from versatile 24VDC pulse or level signal options, offering you flexible and reliable integration in your system.
Switching Output Signal: Harness the power of relay output with a robust contact rated capacity of 5A at 250VAC or 5A at 30VDC for seamless operational transitions.
Basic Error Specification: Maintained at an impressively low threshold of ≤1, ensuring exceptional accuracy and dependability.
Our advanced intelligent type extends its capabilities with ESD emergency override protection, comprehensive bus communication, and cutting-edge Bluetooth and wireless control functionalities, empowering you with unparalleled operational versatility.
Product Parameters
| Model |
Nominal torque Nm |
Output speed r/min |
Output shaft revolutions (turns) |
Motor power (KW) |
Manual
Speed Ratio |
Maximum stem diameter (mm) |
Reference weight (kg) |
| ZL5 |
50 |
18 |
180 |
0.12 |
1:1 |
30 |
20 |
| ZL10 |
100 |
18 |
180 |
0.18 |
1:1 |
30 |
20 |
| 24 |
180 |
0.25 |
1:1 |
30 |
20 |
| 36 |
180 |
0.37 |
1:1 |
30 |
20 |
| 48 |
180 |
0.55 |
1:1 |
30 |
20 |
| ZL15 |
150 |
18 |
180 |
0.25 |
1:1 |
30 |
20 |
| 24 |
180 |
0.37 |
1:1 |
30 |
20 |
| 36 |
180 |
0.55 |
1:1 |
30 |
20 |
| 48 |
180 |
0.75 |
1:1 |
30 |
20 |
| ZL20 |
200 |
18 |
180 |
0.37 |
1:1 |
40 |
29 |
| 24 |
180 |
0.55 |
1:1 |
40 |
30 |
| 36 |
180 |
0.75 |
1:1 |
40 |
34 |
| 48 |
180 |
1.1 |
1:1 |
40 |
35 |
| ZL30 |
300 |
18 |
180 |
0.55 |
1:1 |
40 |
30 |
| 24 |
180 |
0.75 |
1:1 |
40 |
34 |
| 36 |
180 |
1.1 |
1:1 |
40 |
35 |
| 48 |
180 |
1.5 |
1:1 |
40 |
35 |
| ZL45 |
450 |
18 |
1300 |
0.75 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 36 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 48 |
1300 |
2.2 |
1:1 |
50 |
45 |
| ZL60 |
600 |
18 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 36 |
1300 |
2.2 |
1:1 |
50 |
45 |
| 48 |
1300 |
3 |
1:1 |
50 |
45 |
| ZL90 |
900 |
18 |
5500 |
1.5 |
1:4 |
60 |
62 |
| 24 |
5500 |
2.2 |
1:4 |
60 |
62 |
| 36 |
5500 |
3 |
1:4 |
60 |
62 |
| 48 |
5500 |
4 |
1:4 |
60 |
62 |
| ZL120 |
1200 |
18 |
5500 |
2.2 |
1:4 |
60 |
63 |
| 24 |
5500 |
3 |
1:4 |
60 |
63 |
| 36 |
5500 |
4 |
1:4 |
60 |
63 |
| 48 |
5500 |
5 |
1:4 |
60 |
63 |
Note: The parameters listed above are standard for regular supply. Should you have any special requirements , please make sure to mention them to our sales team at the time of ordering .
ZL Electric Actuator Dimensions
| Model |
L |
L1 |
H |
H1 |
F |
F (Smart model) |
D |
| ZL 05-15 |
430 |
252 |
230 |
97 |
159 |
227 |
298 |
| ZL 20-30 |
443 |
252 |
250 |
97 |
159 |
227 |
298 |
| ZL 45-60 |
520 |
330 |
300 |
150 |
250 |
318 |
395 |
| ZL 90-120 |
670 |
460 |
430 |
270 |
450 |
518 |
550 |
Flange Structure and Connection Dimensions
ZL Actuator Interface Dimensions (Torque Type)
| Actuator Model |
Flange Model |
Actuator output interface size details ( Torque type JB 292 0) |
| D |
D1 |
D2 |
d1 |
d2 |
nd |
b |
Screw hole direction |
h |
h1 |
h2 |
Z L 05
Z L 10
Z L 15 |
2 |
115 |
95 |
75 |
26 |
39 |
4-M8 |
20 |
45° |
6 |
2 |
5 |
| 2 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| ZL20 ZL30 |
3 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| 3 |
185 |
160 |
125 |
42 |
58 |
4-M12 |
20 |
45° |
10 |
2 |
5 |
Z L 45
Z L 60 |
4 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
Z L 90
Z L 120 |
5 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
| 5 |
275 |
235 |
180 |
62 |
80 |
4-M20 |
40 |
45° |
14 |
2 |
5 |
ZL Actuator Interface Dimensions (Thrust Type)
| Actuator Model |
Flange Model |
Actuator output interface size details (Thrust type GB12222) |
| D |
D1 |
D2 |
d1 Trapezoidal thread(max) |
nd |
b |
Screw hole direction |
h |
L |
| ZL05 / ZL10 /ZL15 |
F10 |
125 |
102 |
70 |
Tr28 |
4-M10 |
16 |
45° |
3 |
40 |
| ZL20 / ZL30 |
F14 |
175 |
140 |
100 |
Tr36 |
4-M16 |
25 |
45° |
4 |
55 |
| ZL45 / ZL60 |
F16 |
210 |
165 |
130 |
Tr44 |
4-M20 |
35 |
45° |
5 |
70 |
| ZL90 / ZL120 |
F25 |
300 |
254 |
200 |
Tr60 |
8-M16 |
30 |
22.5° |
4 |
90 |
Company Profile
Manufacturing Process
Applications Display
Certifications
Our Exhibitions
FAQ
Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.
Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.
Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?
*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.
Q4: Does the factory have a CO Form E record?
*Yes
Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.
Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).
Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.
Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.
Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.
Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.
Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.
Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.
Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.
Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.
Q15: How much does the factory produce per month?
*1,200-1500 sets per month.
Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.
){kind=link}