Product Description
1 Overview
Introducing the ZL Series Multi-Turn Valve Electric Actuator: a marvel of engineering, designed after meticulous enhancements to its original successful version. This actuator stands as a pinnacle of innovation, offering optimized protection and revamped key components. It is a dynamic driving force capable of executing intelligent operations such as opening, closing, and regulating valve controls. This series boasts an array of features: comprehensive functionality, unmatched reliability, cutting-edge control systems, and a compact, lightweight design that ensures effortless use and maintenance.
The ZL series actuators are meticulously crafted to suit a diverse range of valves with linear motion, including gate, stop, diaphragm, plunger, intercept valves, and sluice gates. They are adaptable for both rising and concealed stem valves. Enhanced flexibility is provided when paired with turbine boxes, making them suitable for ball, butterfly valves, and dampers. These actuators support local, remote, and automated valve control, making them indispensable in industries such as electricity, metallurgy, oil & gas, chemical processing, pharmaceuticals, water management, and agricultural irrigation.
2. Classification
Our innovative range includes: Basic Type, Intelligent Type, Explosion-Proof Basic Type, and Explosion-Proof Intelligent Type, catering to a variety of operational needs and environments.
3. Working environment and main technical conditions
(1) Power supply: Available in three-phase AC380V, 50Hz;
Alternative supplies: three-phase AC400V, 415V, 660V (50Hz, 60Hz),
Single-phase AC220V, 110V (50Hz, 60Hz),
or DC24V, 48V, 84V to meet diverse power needs.
(2) Thriving in a temperature range from -20ºC to +60ºC, with options extending from -40ºC to +70ºC for broader adaptability.
(3) Relative humidity: Capable of operating in humidity levels up to 95% (at 25°C), ensuring robust performance in various climates.
(4) Working environment: The standard model is ideal for non-flammable, non-explosive, and non-corrosive settings, while the flameproof model (ExdIIBT4) excels in IIA-class explosive gas mixtures, groups T1-T4.
This ensures safety and reliability in challenging, explosive environments.
(5) Protection level: IP65, IP67, with IP68 available for special orders, offering superior protection against dust and water.
(6) The motor features a short-time duty cycle with a standard operating time of 10 minutes, extending to 15-30 minutes for custom orders, and utilizes Class F insulation for enhanced performance.
(7) Anti-corrosion coating: Our actuators are finished with a high-temperature electrostatic spray of anti-corrosive epoxy plastic powder, ensuring durability and longevity.
(8) Main functional features of intelligent electric actuators
Experience a mechatronic design that combines compactness and lightness.
Incorporating a digital integrated chip, it offers powerful functionality and unparalleled precision.
The non-intrusive design allows parameter setting and debugging via knobs or infrared remote control, without the need to remove the box cover, ensuring simple, quick operations and enhanced sealing.
Stroke displacement utilizes an absolute encoder, ensuring no loss of valve position, strong anti-interference capabilities, higher precision, and extended service life.
LCD subtitles are available in both Chinese and English, offering global usability.
Packed with advanced features such as travel limit protection, torque protection, stall alarm, overheat protection, signal failure protection, power phase loss protection, and automatic phase sequence identification and correction, ensuring optimal safety and efficiency.
Intelligent types are available in intelligent switch type, intelligent adjustment type, and advanced intelligent type, providing tailored solutions for various applications.
(9) Intelligent switch type input signal: Accepts a versatile 24VDC pulse or level signal.
Output signal: Employs relay output with a contact rated capacity of 5A, 250VAC, and 5A, 30VDC, ensuring reliable performance.
Output Position Analog Signal: Enjoy precision with a 4-20mA output position analog signal, ensuring accurate control and monitoring for your system's requirements.
Intelligent Regulation Analog Input Signal: Dive into seamless intelligent regulation with a 4-20mA input signal, optimizing your system's performance with ease and efficiency.
Analog Output Signal: Experience streamlined communication with a reliable 4-20mA analog output signal, designed to meet all your operational demands.
Switch Input Signal: Achieve flexibility in your applications with a 24VDC pulse or level signal, providing versatile switch input options for dynamic control.
Switching Output Signal: Relay Output, Contact Rated Capacity: Empower your systems with robust relay output capabilities, rated at 5A, 250VAC, and 5A, 30VDC, for dependable performance and safety.
Basic Error: Ensure precision and reliability in your operations with a minimal basic error. ≤1: Our technology maintains an impressively low basic error of ≤1, offering you unrivaled accuracy and confidence in every application.
The Advanced Intelligent Type: Experience the future of automation with our advanced intelligent type, featuring ESD emergency override protection, bus communication, Bluetooth, wireless control, and more, for ultimate convenience and control.
Product Parameters
| Model |
Nominal torque Nm |
Output speed r/min |
Output shaft revolutions (turns) |
Motor power (KW) |
Manual
Speed Ratio |
Maximum stem diameter (mm) |
Reference weight (kg) |
| ZL5 |
50 |
18 |
180 |
0.12 |
1:1 |
30 |
20 |
| ZL10 |
100 |
18 |
180 |
0.18 |
1:1 |
30 |
20 |
| 24 |
180 |
0.25 |
1:1 |
30 |
20 |
| 36 |
180 |
0.37 |
1:1 |
30 |
20 |
| 48 |
180 |
0.55 |
1:1 |
30 |
20 |
| ZL15 |
150 |
18 |
180 |
0.25 |
1:1 |
30 |
20 |
| 24 |
180 |
0.37 |
1:1 |
30 |
20 |
| 36 |
180 |
0.55 |
1:1 |
30 |
20 |
| 48 |
180 |
0.75 |
1:1 |
30 |
20 |
| ZL20 |
200 |
18 |
180 |
0.37 |
1:1 |
40 |
29 |
| 24 |
180 |
0.55 |
1:1 |
40 |
30 |
| 36 |
180 |
0.75 |
1:1 |
40 |
34 |
| 48 |
180 |
1.1 |
1:1 |
40 |
35 |
| ZL30 |
300 |
18 |
180 |
0.55 |
1:1 |
40 |
30 |
| 24 |
180 |
0.75 |
1:1 |
40 |
34 |
| 36 |
180 |
1.1 |
1:1 |
40 |
35 |
| 48 |
180 |
1.5 |
1:1 |
40 |
35 |
| ZL45 |
450 |
18 |
1300 |
0.75 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 36 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 48 |
1300 |
2.2 |
1:1 |
50 |
45 |
| ZL60 |
600 |
18 |
1300 |
1.1 |
1:1 |
50 |
45 |
| 24 |
1300 |
1.5 |
1:1 |
50 |
45 |
| 36 |
1300 |
2.2 |
1:1 |
50 |
45 |
| 48 |
1300 |
3 |
1:1 |
50 |
45 |
| ZL90 |
900 |
18 |
5500 |
1.5 |
1:4 |
60 |
62 |
| 24 |
5500 |
2.2 |
1:4 |
60 |
62 |
| 36 |
5500 |
3 |
1:4 |
60 |
62 |
| 48 |
5500 |
4 |
1:4 |
60 |
62 |
| ZL120 |
1200 |
18 |
5500 |
2.2 |
1:4 |
60 |
63 |
| 24 |
5500 |
3 |
1:4 |
60 |
63 |
| 36 |
5500 |
4 |
1:4 |
60 |
63 |
| 48 |
5500 |
5 |
1:4 |
60 |
63 |
Note: The above parameters are provided for typical supply scenarios. However, we understand that each customer is unique. If you have special requirements or specifications that need to be addressed , please make sure to communicate this to our knowledgeable sales team when placing your order . We are here to tailor our offerings to your specific needs.
ZL Electric Actuator Dimensions: Discover the precise sizing of our ZL electric actuators, ensuring a perfect fit for your applications.
| Model |
L |
L1 |
H |
H1 |
F |
F (Smart model) |
D |
| ZL 05-15 |
430 |
252 |
230 |
97 |
159 |
227 |
298 |
| ZL 20-30 |
443 |
252 |
250 |
97 |
159 |
227 |
298 |
| ZL 45-60 |
520 |
330 |
300 |
150 |
250 |
318 |
395 |
| ZL 90-120 |
670 |
460 |
430 |
270 |
450 |
518 |
550 |
Flange Structure and Connection Dimensions: Understanding the exact measurements for a seamless integration of our components into your existing systems.
ZL Actuator Interface Dimensions (Torque Type): Detailed interface dimensions for our torque-type ZL actuators, designed for optimum performance and adaptability.
| Actuator Model |
Flange Model |
Actuator output interface size details ( Torque type JB 292 0) |
| D |
D1 |
D2 |
d1 |
d2 |
nd |
b |
Screw hole direction |
h |
h1 |
h2 |
Z L 05
Z L 10
Z L 15 |
2 |
115 |
95 |
75 |
26 |
39 |
4-M8 |
20 |
45° |
6 |
2 |
5 |
| 2 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| ZL20 ZL30 |
3 |
145 |
120 |
90 |
30 |
45 |
4-M10 |
20 |
45° |
8 |
2 |
5 |
| 3 |
185 |
160 |
125 |
42 |
58 |
4-M12 |
20 |
45° |
10 |
2 |
5 |
Z L 45
Z L 60 |
4 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
Z L 90
Z L 120 |
5 |
225 |
195 |
150 |
52 |
68 |
4-M16 |
27 |
45° |
12 |
2 |
5 |
| 5 |
275 |
235 |
180 |
62 |
80 |
4-M20 |
40 |
45° |
14 |
2 |
5 |
ZL Actuator Interface Dimensions (Thrust Type): Comprehensive measurements for thrust-type ZL actuators, optimized for reliability and strength in demanding environments.
| Actuator Model |
Flange Model |
Actuator output interface size details (Thrust type GB12222) |
| D |
D1 |
D2 |
d1 Trapezoidal thread(max) |
nd |
b |
Screw hole direction |
h |
L |
| ZL05 / ZL10 /ZL15 |
F10 |
125 |
102 |
70 |
Tr28 |
4-M10 |
16 |
45° |
3 |
40 |
| ZL20 / ZL30 |
F14 |
175 |
140 |
100 |
Tr36 |
4-M16 |
25 |
45° |
4 |
55 |
| ZL45 / ZL60 |
F16 |
210 |
165 |
130 |
Tr44 |
4-M20 |
35 |
45° |
5 |
70 |
| ZL90 / ZL120 |
F25 |
300 |
254 |
200 |
Tr60 |
8-M16 |
30 |
22.5° |
4 |
90 |
Company Profile
Manufacturing Process
Applications Display
Certifications
Our Exhibitions
FAQ
Q1: Do you have any standard international certificates?
*We have ISO9001, ISO14000, CE, UL and other certifications. Our products also have sepcial deisgn patents.
Q2: Are there any special certification requirements for this product?
*There are certification requirements for explosion-proof actuators in China. They must have explosion-proof certificates and production licenses issued by the National Explosion-proof Electrical Inspection Center. By 2020, the production license will be cancelled and converted to 3C certification. Coal mine products have mining product safety mark certificates (referred to as coal safety certification) and mining product explosion-proof certificates. This coal mine certification product is our company's advantage product. At present, in the electric actuator industry, only 6 actuator manufacturers in China have such mining valve actuator certificates. Domestic coal mines must have products with this mining safety certificate to be used on pipelines underground in coal mines. Therefore, compared with other ground products, there will be less competition in the coal mine sector. Now the company's export of coal mine products is also rising year by year.
Q3: If this product can be operated using WiFi, are there any anti-theft wall measures?
*AK smart series has GPRS mobile phone card wireless control function, which is a special optional function with name, password and verification code to ensure security. This function is not widely used in China at present. It will be considered in some special areas where control cables cannot be laid but there is a signal network.
Q4: Does the factory have a CO Form E record?
*Yes
Q5: How long is the warranty period for this product?
*One year based on the date of manufacture.
Q6: How to start calculating the warranty period?
* According to the date of manufacture (the year and month of manufacture are on the product nameplate).
Q7: What are the advantages of your company? (Price, special accessories, product quality)
* The company's main products are electric actuators, which are equipped with valve products. Our company was established for 13 years. We founded the (Changneng) brand electric actuators and later founded the (AUKOMA) brand high-end series electric actuators. After more than ten years of market operation, the product quality and market sales are stable, and we have a certain reputation in the domestic industry. Our brand is medium in China, and our product series is relatively comprehensive. We have Z, Q, CND, AK series products that can compete with domestic first-line products, and AK series products that can replace international brands. There are great advantages in cost performance.
Let's talk about what this electric actuator is used for. The electric actuator controls the opening and closing of the valve, and the valve controls the opening and closing of the pipeline. Valves include manual valves, electric valves, pneumatic valves, electro-hydraulic valves, etc. With the improvement of industrial automation, more and more automatic control valves such as electric valves or pneumatic valves are used on pipelines that originally used manual valves. Electric valves require our electric actuators, which means the actuators are the brains of electric valves. After using electric actuators, the valves can be switched on and off through on-site electric buttons or remote computer systems, thereby controlling the on and off of the pipelines.
Q8: Does the price change every month or is it fixed?
*The price is fixed. Without special reasons such as a sharp increase in raw materials, the price will generally not change.
Q9: Is it in stock or produced after orders? If the production is after the order, how long will it take to produce? Delivery time?
*Export products have different requirements for materials, packaging, etc. They will be produced according to orders.
*Generally, it takes about 10 days for less than 50 units and 20 days for less than 100 units. The production cycle of AK high-end series will be slightly extended.
Q10: What material is this product made of?
*The product has two types of materials: iron shell and aluminum shell. The aluminum shell is small and the small size of the AK intelligent series is aluminum shell, and the conventional model and large size are cast iron. The large size has a large output torque, and the cast iron shell is used because cast iron has a strong pressure bearing capacity.
Q11: Are we currently doing OEM with other brands?
*We do OEM for several domestic units, and we aslo accpet OEM oreders.
Q12: Have we done any relatively large and well-known enterprise projects?
*Our products are used in major domestic steel mills, power plants, water plants (sewage, tap water), coal mine water treatment, coal mine gas extraction, petroleum and petrochemicals, etc.
Q13: Does this product have a service life?
*Yes, the service life is related to the switching frequency of the valve. The valve is installed on the pipeline, and the electric actuator is a device that controls the valve switch. If the valve switching frequency is very high, the actuator will be used more frequently, and the internal gears and turbines, worms, nuts, etc. will have certain wear, but it is much longer than the service life of the valve. Some valves on pipelines need to be replaced after a few years. Generally, the actuator will be replaced at the same time as the valve. At present, our products are used on pipelines, and many actuators from more than 10 years ago are also in normal use.
Q14: Can parts be replaced if the product is damaged?
*It can be replaced. Generally, the limit switch that controls the valve opening and closing is a high-frequency component and may need to be replaced.
Q15: How much does the factory produce per month?
*1,200-1500 sets per month.
Q16: What is the payment methods accepted?
*We accpet TT, Paypal, West Union, World First, Alipay, Wechat Pay etc.
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